The Making of a Motherboard at ECS
sheiky writes "Hardcoreware.net has posted a look at the manufacturing process of a motherboard at a new ECS factory in Shen Zhen. Unlike most factories, they build boards from the ground up at one location, starting with the PCB all the way to a finished product. They also talk a little bit about the working conditions they witnessed in China."
ECS uses the "Grape System" to remind their employees not to slack off. For each day, there is a grape. Green means they had a perfect day, with no problems with work or otherwise. If an employee slacks off or shows up late for work, they get a red grape.
And I toil for what?!? Not so much as a raisin!
http://www.bit-tech.net/bits/2006/06/16/ecs_shen_z hen_factory_tours/1.html
"Oh boy"
I think ECS' employees take great pride in their hard work, even though they are getting paid very little in comparison to bloated unionized factories in North America.
Yes, how dare those union workers try to get things like livable wages, child labor laws and health insurance. What were those silly Americans thinking?
X
even though they are getting paid very little in comparison to bloated unionized factories in North America.
Not to get on too much of a rant... but we can thank unions for a lot of things... like weekends off and decent salaries. Without unions, we'd still be working seven days a week in sweatshops.
Sadly, China has no unions, so they do have sweatshops and low wages. I'd argue that China's workers would be better off if they did form unions.
(and... before everyone here starts moaning about their employers, yes, I know many of you do work very long work weeks in the tech business. I've worked for several startups myself)
All of these motherboard factory tours (there have been a few) are pretty scary. We see the really cool equipment, and get to hear the tests each piece of hardware goes through, and then we hear about how their employees do really repetitive tasks, for low wages, with tough ("military-style"), if not abusive, bosses, in an insulting environment (the "grape system"?! What are they, kindergarteners?!?!). Sure, they're efficient, and the product is relatively cheap, but do we want to support the ways these companies treat their workers, even if it's "okay" with the workers?
ttuttle is a rankmaniac
I think ECS' employees take great pride in their hard work, even though they are getting paid very little in comparison to bloated unionized factories in North America.
They make it sound like a good thing! Unions get little credit (even in China) for the 40 hour work week, paid time off, or time off at all.
Let's just say that women tend to be more accurate and concentrate better on this kind of jobs.
Oh, wait, that means that women can do some jobs better than men? Preposterous!
...is much, much smaller.
Any technology distinguishable from magic is insufficiently advanced.
I work a Fry's Electronics. The rurmor at my store is is that ECS is owned by Fry's. I have never seen or heard anything to validate or disprove that, so take it with a grain of salt.
Anywho, regardless of ownership, ECS products are the favorite things to sell at Fry's. From the ECS motherboards to their Great Quality branded computers and notebooks.
As an employee in the service department (and thus, responisble for repairing computers when they fail) I can tell you the anything made by ECS is complete dirt. The GQ computers are not too bad, but I have never seen so many DOA motherboards in my life. We had a customer buy a mobo/cpu combo last week and his board was DOA. We ended up going though SIX (yes "6") more boards before we found one that would actually work.
DO NOT BUY ECS PRODUCTS.
"Once packaged, random boards are put through shock tests to make sure their lot will survive the shipping process. The number of boards that go through this testing procedure is higher for high end products such as ECS' "EXTREME" lineup."
So if you buy an EXTREME board and get pissed at your computer, you can throw it a little harder against the wall. Cool!
Here's are pictures from a US manufacturer of PC boards. Notice how it's done. No long row of women putting in components; it's one guy standing around watching the machines do the work. Automated insertion machines put in the components, and transfer conveyors connect the machines. That's the way it should be.
Only the really low wages of China make labor-intensive manual assembly feasible. Even in Mexico, you'd use automated assembly. Assembly in Japan has been automated for decades. If the US imposed import duties on very-low-wage countries that equalized wage costs to even $1/hour, this excessive "offshoring" would stop.
From what I've heard working conditions in China are vastly improving.
SCO employee? Check out the bounty
bad boards - how to recognise and avoid them
u tCOMPANY.aspx?MenuID=8&LanID=2
D =8&LanID=2
...
http://www.redhill.net.au/b/b-bad.html
This section, however, is not about the normal variation in quality and reliability between typical motherboards. It is about plain old-fashioned greed, and the cheap, shonky boards that sometimes result from it. Here then, is a short gallery of the cheap, the nasty, and the outright fraudulent.
To quote for the Red Hill web page:
PC Chips fake cache 486
Let's begin with the most famous of them all: the fake cache 486 boards that PC Chips produced in the mid-Nineties.
---------------
From the PCCHIPS website we find: http://www.pcchips.com.tw/PCCWeb/AboutCOMPANY/Abo
PCCHIPS has been a leading supplier of motherboards and PC peripherals since 1994. We are committed to provide products of superior value and exemplary customer service to our customers worldwide.
http://www.pcchips.com.tw/PCCWeb/Legal.aspx?MenuI
The materials ("Materials") contained in this web site are provided by Elitegroup Computer Systems Co., Ltd. ("ECS")
I think these quotes speak for themselves.
The last page has the completely naive part about working conditions. The reviewer, Carl Nelson, has no way to know whether the redfaced employee was just embarassed at their bad day report being photographed, or whether there are severe punishments. China's mafia government executes people for software/content piracy, among other fascist means of keeping people in line with their "discipline". They routinely torture people for interfering with official government policy.
(FWIW, I'm not comparing China to the US or elsewhere, where there is also too much torture and executions, for whatever reason. There is no relativism that justifies torturing people, certainly not over economics.)
The first page has the claim that "Pretty soon every computer you buy is going to have an ECS motherboard in it!" Although that's probably just wrong, it shows how naive is the reviewer about the real world outside motherboard specs. If it were true, I'd be worried about a single company, a single factory (which can halt or be destroyed) representing a single point of failure for every computer in the world, or even (especially) in the US.
That article is about as analytical as a videogame review. That is, not at all, after being bought off by a free trip to the factory where their toys get made.
--
make install -not war
Only the really low wages of China make labor-intensive manual assembly feasible.
It's great here in America, we have these "Wal*Mart" stores everywhere... the "employees" are automated here too. When they wear out (or get sick), new ones automatically sign up to take their place. You don't have to worry about repairing the broken employees (i.e. health care); there's a constant supply of new ones. I'm not sure what happens to the worn-out ones; I think the government has some sort of program for recycling them.
They stock the shelves better than robots could (usually), and some of them can even answer natural language queries (in english and spanish) about the location of inventory.
it's a blue bright blue Saturday hey hey
Lets take a look at population... China has a much larger population than the US. China also has a higher unemployment/poverty level than the USA does.
I see the assembly line being filed with workers being paid low wages is better than 1/16th that because a assembly machine could replace all those jobs. Then that would increase the poverty/unemployment levels all over China. We have to realize in the US, we take automated systems for granted, we expect our 'stuff' to be made faster, cheaper, and more reliable. We pay more for equipment to perform those repetitive tasks so that we don't have to have people doing those tasks, and end up creating duds. However, thanks to automation, we lose jobs.
Again, China may have a 'militant' working conditions, low pay, and poor living conditions. But if China was to go completely automated, then what will their population do? The USA can get away with this because we have employment programs, and social networking for skilled people. People in the US have no problem in getting work (we tend to be lazy about it though) But China doesn't. People who live in poverty will always live in poverty, unless someone within the family breaks themselves in order to raise themselves up a notch in the social level.
DISCLAIMER(All of this is my point of view of how the world works... none of this is actual investigation. I know plenty of people in China through ICQ, or IRC, and most of my experiences are 1st/2nd hand stories.)/DISCLAIMER
"Don't Forget to Salt the Fries"
Comment removed based on user account deletion
How much labor do you think goes into a motherboard? It's measured in minutes even in China where labor is very cheap. Did you notice the pick and place robots? Those would be the machines being fed with reels of components. If you had visions of workers hand soldering components onto boards; well sorry to disappoint you.
There are other reasons besides wages that the Chinese can manufacture cheaper than we can and they mostly have to do with them being better capitalists. The tax situation is actually better there than it is here! As noted in the article, the Chinese can make a point of cutting out a bunch of red tape if they want to.
"When GOLDEN ELITE is finally finished, they expect to be making over 2.5 million motherboards a month! Pretty soon every computer you buy is going to have an ECS motherboard in it!"
I hope that won't come true. I don't like buyin ECS because of the bad experiences I've had with them. But now... Those employees are working for raisins?
..It should have been "Slapping a motherboard together and kicking it out the door, with little or no QA".
I have seen a good deal of dead or faulty mobo's from ECS (while fixing computers for students) - I'm glad I never bought one.
Privacy begins with
I've been to some of those factories in Shenzhen, been down around the manufacturing lines too. So here's a few general observations based on my own experiences - First thing that struck me is that this guy managed to get photos! The places I visited even our mobile phones were taken from us before we entered the manufacturing area, we'd be in deep shit with security if we pulled out a camera to take pictures. You'll also notice pictures of products there ... majour security breech in my opinion!
- Secondly look what they're making, look at the cleanliness of the place. It's the reason many western countries are in trouble ... because in China they have the skills to make high-end products and they can do it cheaper and faster than the rest of us. Plus they are very highly motivated and their entire philospoy seems to be to get as much work from everywhere as they can, even if it means making a loss ... anything to take the work from us. That's why everything from the Playstation to mobile phones to the iPod is produced in China.
- About working conditions ... China is one place you do NOT want to work. Workers do seem to be treated fairly well however they are not paid much, if they are not on specific shifts then they will work VERY long hours, even through holidays and very often through the whole weekend. Many of the places they live are really shit by western standards.
Also, the working environment itself is often cramped. Much of the work is manual and there is little or no variation to it, so it's likely to make you brain dead after a while.
Another thing that stinks is that you'll often find employees from Taiwan working there .. they will always be on a higher salary than the local Chinese, even if they are doing the very same job.
Nice people though, they put up with a lot of shit.
In western plants, women would be chosen for fine labour too. Like the insertion of the small components on the mainboard. They are quicker with their smaller hands, so they work more efficiently.
>I think ECS' employees take great pride in their hard work, even though they are getting paid very little in comparison to bloated unionized factories in North America.
If you don't like our bloated unions then go live in China where they don't have any. I'm sure you would prefer living in poverty like most Chinese people.
I think I now get why China is so much cheaper.
Look at the picture of the woman on page three. SHE'S WEARING FLIP FLOPS.
If OSHA saw that here, someone would be paying bigtime! Morons.
Since everyone else here decided to skip all the boring talk about the technology involved and jump right into a flamewar, I hereby submit my contribution.
Can you provide references citing your claims about executing people for piracy, and torturing?
Your off-the-cuff claims and lack of cited references leads me to believe you have no idea what you are talking about..
Please prove me wrong, I hope you can..
Thanks
Censorship is obscene. Patriotism is bigotry. Faith is a vice. Slashdot 2.0 sucks.
A year later, 2.5 million ECS motherboards will be in dumpsters around the world. Not because they are garbage, per se, but because they are "obsolete." Doesn't anyone stop and think about the expense (to this planet) of all these companies making all this crap?
Please provide any evidence to support this. FUD does not help a single bit.
Ever try working 5,6, or 7 12-hour shifts in one week? That's 60-82 hours in one week. Sevceral weeks in a row? And thats not considered abuse? What am I supposed to call it? Opportunity?
And then there's this tidbit...
I'll take for granted that the reward system is voluntary by the employer so as to keep the workers "motivated" and "guessing" about what their work is actually "worth". I am also sure that the quality of housing is not in line with that of an American Union worker who puts in a 60-82 hour workweek. And, I'll bet that the housing cost is figured in as part of their pay. We used to do this to coal miners in the USA, where they would go live in a house they rented from the company they worked for and bought their groceries at the company store. It's one of the reasons that Appalachia is so isolated from the rest of the USA culturally. Because the coal mines were in such remote places they had no other opportunities and as a result got locked into a cycle of employed poverty for generation after generation.
And finally, I live in Poughkeepsie NY. Right near the heart of traditional IBM hq. We have chip fabrication ALL OVER this region with NO UNIONS involved. Where are the bloated union electronics factories he speaks of?
The site the OP linked to is really neat.
Theres quite a bit of good PC computing history from a custom builder perspective. Translates well to the small shop or the lone self-service geek.
More importantly there is some good commentary on how a buisness and its customers should work together.
If I was in AU I'd be buying from RedHill.
http://www.hardcoreware.net/image.php?src=5081&ts= 1151228420
This reminds me of factories in the USA al circa 1920
I thought we had robotics to do this kind of stuff quite reliably by not?
Censorship is obscene. Patriotism is bigotry. Faith is a vice. Slashdot 2.0 sucks.
http://pclab.pl/art19741.html in Polish, but TONS of pictures, and pictures are worth 1000 words.
Who logs in to gdm? Not I, said the duck.
Anyone recognize the book which seems to be read to the workers?
I don't know about the American worker, but American corporations are thinking:
Mexicans.
3 things about computers: they're alive, they're self-aware, and they hate your guts.
Having a factory that takes in copper-clad FR4 boards, electronic components, solder, and printed boxes and turns out assembled PCBs is not particularly unusual. Most electronics manufacturing of cost-sensitive consumer products is done in exactly that way. I suppose if they made the chips too I'd be a little more impressed.
It does look like their cafeteria serves healthier food than I usually get for lunch, but that's not really my employer's fault.
A number of separate issues are being fudged in some of these posts...
Q1: Are working conditions in countries such as China perfect by our standards?
A: Obviously not, too strict.
Q2&3: Are working conditions good enough by their standards? Are working conditions better than, for example, working on a peasant farm?
A: Yes, otherwise why would they work there? There's plenty of peasant farms in China -- people are leaving them in droves.
Q3: Will working in such standards help raise the wealth of China so that in years hence they can afford to have our standard of living -- along with real unions, health care, etc.
A: Yes - globalisation in East Asia has brought about the greatest mass liberation from poverty in the history of the planet. For interesting data, check out:
http://hdr.undp.org/statistics/data/
Click on Human development trends 2005 NEW !
Q4: How would China be without globalisation?
A: Check out Burma or North Korea, both of which are following their own roads to paradise.
Q5: Is the rise of such factories a challenge to labour in developed countries?
A: Yes of course - globalisation is not a zero sum game -- it does make all coutnries better off -- but jobs will go where they can be done cheapest. And that does include a lot of skilled tech jobs.
Q6: Is the rise of China accompanied by extra pollution?
A: You bet.
However, I believe it's worth it overall -- a country as big as China is never going to be raised from poverty through our charity. It needs industry. This will be accompanied, as it was in the West, by pollution, and also by job losses. But everyone reading this has reaped the benefits of industrialisation (computers don't grow on trees), now it's their turn.
Why do this reviews always strike me as having been written in the style of a sixth graders "What I Did On My Summer Vacation"?
Is technical writing something we'll be farming out to China also?
> things are different in China.
tends to be a favorite line among American authors.
If u.s. wants China to launch its satellites, make its cars, make its motherboards, and finance its debt, things are going to have to be different t.h.e.r.e. too.
Pretty soon every computer you buy is going to have an ECS motherboard in it!
dear lord i hope not! the return rate on ECS boards at my work is like 70% due to defects!
And then there was E
As far as motherboards go (or basically just about any PCB in a home PC), ECS isn't exactly the best, but they also aren't the worst. What about companies like ASUS, or companies at the other side of the spectrum like PCCHIPS? How well do their factories and workers fare against ECS's standards?
"Beware of he who would deny you access to information, for in his heart he dreams himself your master."
http://www.hardcoreware.net/reviews/review-335-5.h tm
The surface mount components are installed by machine. Large components cannot be inserted by machine.
ECS is doing the same thing you see a picture of at that other site. They install some stuff by machine, some by hand.
The machines cost about $100,000 (I asked when viewing a line). But they can insert a lot of components the one in the pic is inserting at least 40 different components (you can see from the reels), probably 100+ total SM components in the same time as one of those women inserts their components. So, it replaces 100+ women, the women make $50 a month, two shifts a day. That's replacing $10,000 worth of people a month at chinese wages.
As you can see, they can't afford not to use these machines. And really, if you care about quality at all, you especially can't afford not to use these machines. These machines are far more accurate, so your yield goes way up.
It's true that the wages in China make labor-intensive assembly feasible. But you've picked a bad example of labor-intensive assembly. Any device that is sold with a tight-fitting case on it (like a cell phone) is going to have a lot more manual labor required, because attaching subassemblies, routing flexes and stuffing it in that case can't be done by machine. A motherboard is sold to you bare (not in a case), and thus can be automated a lot more.
http://lkml.org/lkml/2005/8/20/95
You mean, like this? Do you think these people make less than $1/hour? Do you think this kind of work is done by robots in the USA?
Why don't you try to learn something about a subject before posting? You have no idea of how electronic manufacturing is done, either in China or US or Mexico or anywhere. Placing SMDs is never done by hand, no human being, regardless of salary, can place them with the needed precision in an assembly line. OTOH, there are many types of tests and inspections that need to be done by humans. Current artificial vision systems, for instance, are too unreliable to locate many types of failures that people see at a glance.
June 23, though.
x .x?pg=1
http://techreport.com/etc/2006q2/ecs-factory/inde
Cell phone assembly tends to be heavily automated, because the devices are designed for it. Here's a cell phone assembly line in Michigan. Cell phones are typically a stack of flat subassemblies sandwiched between the halves of the case, which makes for good automated assembly.
Surface mount components are almost always placed and soldered by machine, but it's quite feasible to insert most through-hole components by machine, too. Wiring harnesses remain a headache. You can design computers without them; the Macintosh IIci, with a power supply that slipped directly into tabs on the motherboard, was a nice example. But you have to integrate case and board design for that to work.
Another server brought to its knees, crying. Well done slashdot!
That's why they are used. If you use a hard connection in a portable device, when the user sits down, the connectors are stressed. And you can pop the connector right off the board. The IIci was large enough, rigid enough and didn't fit in a pocket, so it wasn't a problem.
c ontact
Cell phones aren't made in Michigan. They're made in China. You've made a big mistake here:
Eimo Americas is a:
"Solutions provider specializing in prototyping, tooling and mass manufacturing of plastic products for various industries."
Eimo Americas makes plastic cases, not phones. You're showing an automated (probably prototype) line for making plastic parts, which is very easy. Putting the parts in the case ia manual labor-intensive job. Think of a flip-phone and how the flex from the top to the bottom gets through that hinge. It doesn't come that way, and it isn't done by machine.
Oh, and another problem with your example of this, Eimo is a division of Foxconn.
http://vicksburg.eimoam.com/default.aspx?content=
Foxconn is the company which was recently raked over the coals for making iPods with lots of low-paid employees in China.
It's possible to insert some through-hole components by machine, that's true. Others are too large to stay put when the board is moved between machines on the conveyor though, so they have to be placed and soldered at one station, something that isn't possible with a place machine. Additionally, some SM components cannot be placed by machine, and others could be, but they can't be soldered with the rest of the components, so they are placed and soldered by hand.
http://lkml.org/lkml/2005/8/20/95
True short runs might be done by hand, but thousands are done automatically.
These pick and place machines are very programmable.
When a PCB is designed, the type and location of each component is noted and saved in a file. When you want to manufacture that PCB, you send that file to the PCB maker. The PCB maker uses that file to make the silkscreen for the board, and then plugs that file into the pick and place machine. Then he just has to set up the machine to tell it which bin the 1K resistors (and other parts) are in. It then picks up the parts from the right bins and puts them on the board in the right locations.
The machine is then set up to make that board. It can be done in a few hours, including adjustments. And all you have to do is save the resulting config file to a disk, then load it again later and put the same parts in the same bins as before and it'll start stuffing boards again.
The pick and place machine is quicker to train and reconfigure than humans are.
http://lkml.org/lkml/2005/8/20/95
Thanks to corporation friendly bankruptcy laws, his company wants to go bankrupt, but not count foreign assets as a part of tax evasion. Never mind that those operations are doing quite fine thanks to currency dumping and repeated union bashing.
The damage that the janitor supposedly does is a heck of a lot better to take instead of the executive that can manipulate markets without any moral obstructions. When you screw around with your workers, this is what you get.
I'll gladly take any of the "$20/h Janitor) products (especially pre-NAFTA US/Non Globalized Europe based vehicles) any day over worker hostile economies such as any of the countries from India to Japan.
Twitter supports and protects racists - by smearing their critics with the "Hate Speech" label.
Toyota, Honda, Hyundai etc. are building factories here that employ Americans at low, non-union wages
Correction:
Toyota, Honda, Hyundai etc. are building factories here that employ Americans at low, non-union wages so they could get around the Buy America act by having a US presence.
There. Fixed that significant error for you.
It's easy to build factories in the US when you can manufacture union-hostile sentiment, circumvent regulation, and build vehicles that end up self-compacting and self entombing the occupants lest they get in a simultaneous front & rear or frontal collision. No thanks, I'll take a decently sized vehicle where human rights and jobs are respected at the non-executive levels.
Twitter supports and protects racists - by smearing their critics with the "Hate Speech" label.
-No. In other words, perhaps if workers did what they were paid for (high-quality output) versus simply throwing pieces together in a "screw the company" mentality to just get their paycheck at the end of the week, then everybody would see a benefit. Lower returns to the producer, happier consumer, lower prices, all that good stuff. My point is that workers aren't holding up their end of the deal.
Maybe you need to see the other side of the equation, where human rights in the workplace can generate profits.
Example - NCR, pre and post globalization are two different animals, the latter being only a shell of a profitable company.
NCR during the days of allowing human rights up until the early 1980s had performed well - without having unions, but actually promoting the welfare of the worker by providing nearly everything the worker needed, from housing(a bit extreme now, but in some ages that was a godsend) to a private university education (which can thwart the "Company Store" argument, and that the university was separate from NCR). These days, the corporation has been bought and spun off from AT&T, demolished the near entirety of their campus and sold nearly all of it to a university(part of it is thankfully in the hands of a newspaper) that now is nothing but an exclusive party school(with a pricetag that prices most of the 40k average out at 31k). What happened other than a major amount of toxic chemicals was the gradual phasing out of human rights that ran up to the grand finale in the 1990s with the health care/retirement controversy.
Now they're just reduced to a minor footnote of a company that once paralleled IBM with products that proudly matched the high quality of their workers(notwithstanding the health concerns). The only thing they do is repackage low quality products like ECS boards into expensive solutions, or breathe life into ATMs(which are ironically the highest quality construction of their products by intention).
Look across the nation and world(specifically the UK) and you'll see examples much like this, all with the same ironic downward spiral that began with Thatcher/Reagan up to today with the job nearly complete in worker rights reversal. I'm amazed that they did so in such short time.
When they perform quality work, they should be rewarded. When unionized workers slack off, think of how long it takes to fire one of these morons? Major example is with the police.
With lower paying jobs, the protection is needed, it's not like you can't come up with some workaround like y'all did with "Buy America" (*cough*New Flyer/AM General/MAN of Germany*cough*), requirements to hire US workers(as seen later on), and offshoring(the REAL slogan of Hewlett "Hurd's just as bad as Fiorina" Packard). The police in particular are guaranteed a job short of major law violations- would you rather have them worrying about job security more or enforcing the law more- there being not really any room for anything else?
Your argument for communism is totally out of whack. Specifically Marxism is the best form of theoretical government. But as we all know, 'it aint happenin'.
2006, 2008, 2010, 2012. It wont be Marxism taking over, but we'll at least correct the corporate imbalance on a more permanent basis this time.
America is America, money talks, bullshit walks, and I can speak as a business owner when I say that I will pay a worker his worth. I won't pay somebody 3x what they are worth. Nor will I pay them less. But you seem to leave out the business owners in your equation.
Yet your kind cares not to pay even the fair worth, uses such tricks as "requirements exceeding existence of skills" to get around regulation to hire foreign workers, drives companies into deliberate bankruptcy to attempt to void union contracts, and buys up legislation that defangs anyone that wants to unionize in even the most deser
Twitter supports and protects racists - by smearing their critics with the "Hate Speech" label.
If you've lived next to and/or worked for a multinational, you have seen this kind of factory buildup - examples being NCR and IBM (to name two random offenders amongst them all) that did the same thing as some have suggested - uproot and move to anywhere else that has the least ethical cost. Both examples had a major US presence, valuing the workers until Reagan and Thatcher reworded "corporate favortism" into "competition". That's when things went to countries such as China (that do nothing but keep themselves artificially cheaper, or have rubber stamped CMM-5's that cost companies more than domestic talent did).
What you see in China will meet the same fate with even more dire consequences for a population that cannot even question the problem. If there are any benefits at the end for pulling these kind of stunts, I might as well sign up and be frozen for the next 500 years and maybe have a chance at seeing any perceived benefits.
Twitter supports and protects racists - by smearing their critics with the "Hate Speech" label.
If every GM car was as good as a new 'Vette or Cad, perhaps they'd be making more profit? Perhaps if they stopped making ugly, shitty cars that get bad mileage they'd sell a few more? No, it's easier to blame the unions.
so true, so true. GM could be profitable even with their union labor rates. They'd just have to build cars the equal of Toyota's lineup.
GM Deathwatch, part 81
also see GeneralWatch
Learn the rules so you know how to break them properly.
www.teslabox.com
1) kick people out of their homes and off their farms with the help of corrupt government officials and armed gangs - so the land for the factory is cheap. Promise compensation, but don't pay what you promised, or pay it late, or not at all. Bribe the local police to intimidate people who speak out.
2) Build the factory using itinerant workers. Pay as little as possible by using sub contractors who rip off their staff, run off with their wages, fine them for being 5 minutes late for work (never hear about people getting a proportionate bonus for 5 min OVERTIME do you?)
3) Staff factory with the people who lost their homes or businesses when the land was appropriated to build a new factory.
4) Institute demeaning, draconian work practices. Fine workers who turn up late. Offer them Housing and meals, but deduct that from their paypacket (even Nokia's factory was doing this) work them 12 hours a day. Turn the local police (who are now in your back pocket) onto anyone who makes trouble.
etc onward all the way to Walmart or wherever else you get a $100 DVD player. You people buying them (sipping your fairtrade coffee but snuggled up in your made in china Acrylic knitware) are placing yourselves at the end of a long chain of sufferring, exploitation and violence. www.theepochtimes.com and other people are risking their lives to try and inform the public in developed countries.
Don't worry when you're neutered by an exploding MBP battery - finding donors for replacement parts is no problem!
Ah - what the hell's the point? you people do care... but... $100... is just... so... damn... cheap.
- Imaging: How the CAM patterns are transfered to the PCB. There are three different methods used in the industry:
- Plotter draws on film, conductor is coated with photoresist, pattern is copied from film to photoresist through UV light, photoresist is developed, washed, and the panel is etched.
- Direct imaging, which skips the step of using film and writes directly on a special photoresist. Precisition is much higher. Usually not used yet for computer motherboard, but only for high end mobiles.
- Build up. Instead of etching the material is deposited by electrolysis on top of the laminate.
- Drilling. Used for interconnections between surface layers of the motherboard. Old method was mechanical. Today the market is using laser drilling almost exclusively.
- AOI - Automatic Optical Inspection. Used at every stage of the production to find faults as soon as possible. It is much much cheaper to find a short on the bare PCB board, which can be repaired, then to find the same defect by a malfunctioning motherboard, which needs to be scrapped. Even the assambled boards are checked with AOI.
- Different chemical processes used for the build-up process.
On the other hand there were pictures from the cafeteria...Havent any of you taken basic economics classes? 1 USD can buy a heck lot more in China than in the US. A wage of USD 2/3 might be ridiculous in the US, but quite sufficient in low wage countries like China and India. I'm from India, so I'll take India as an example. Last time I checked, the minimum wage in India was INR 48-52/day(USD 1). An income of INR 3000-4000(USD 65 - 86) is sufficient to maintain a family of 4. Costs of living are very low, especially in smaller towns. Points of reference? Doctors fresh from med school get around USD 65 per month in govt run hospitals. Expenses? Well, INR 1000 p.m. gets me decent 1 room accomodation in my somewhat small city. Schooling? Well, around INR 4000 per annum gets you a decent private school. Of course, govt run schools are free with free meals for the kids to boot.
End point - Labour intensive manufacturing is sometimes inherently cheaper in developing countries.
But automated manufacturing costs more or less the same whether in US or in say India. Power costs in India are significantly higher, capital outlay reqd for the machinery is more or less the same..
Why would someone throw away their competitive advantage? Automation is not necessarily "the way it should be".
Wage issues aside, I agree that working conditions in China are truly appaling and dehumanising. Atleast in India, most factory workers are unionised and are protected by a plethora of laws.
Most unions in India are unfortunately highly politicised.(Most unions are affiliated to the INTUC or the CITU, which are in turn very close to powerful Left parties) Union leadership is thus seen as a stepping stone into politics. Unsurprisingly, labour unrest is frequently stirred by union leaders trying to throw their weight around.