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New Way of Extending Satellite Life Saves Millions

coondoggie writes "A new technique to save aging satellites promises to save millions of dollars by extending the life of communications spacecraft. A process developed by researchers from Purdue University and Lockheed Martin has already saved $60 million for unnamed broadcasters by extending the service life of two communications satellites. In a nutshell the technique works by applying an advanced simulation and a method that equalizes the amount of propellant in satellite fuel tanks so that the satellite consumes all of the fuel before being retired from service. Some aging communications satellites are each equipped with four fuel tanks. If one of the tanks empties before the others, the satellite loses control and should be decommissioned, wasting the remaining fuel in the other tanks."

173 comments

  1. Wow! What an innovative idea! by UbuntuDupe · · Score: 5, Funny

    If there are four propellors with separate tanks, and one empties early, borrow from other tanks so you don't have to throw the whole thing out! What a brilliant idea! I think that's worthy of a patent.

    "A process for shifting resources from areas with a surplus to those that have run out ... on a satellite."

    Hey -- maybe if I act quickly I can get a patent on "sending a refueling pod"!

    (I don't know if this should count as funny, flamebait, or insighful.)

  2. Re:Wow! What an innovative idea! by Anonymous Coward · · Score: 1, Informative

    borrow from other tanks

    They didn't do that.

  3. NSS?! by Dread_ed · · Score: 2, Interesting

    Pardon me if I don't cry out with excitement at this "discovery." It looks more like a built in obsolescence feature has been circumvented rather than an actual technical breakthrough.

    Seriously, who didn't learn the lesson of the limiting reagent in high school chemistry?

    --
    When the only tool you have is a claw hammer every problem starts to look like the back of someone's skull.
    1. Re:NSS?! by Penguinisto · · Score: 3, Funny

      Pardon me if I don't cry out with excitement at this "discovery." It looks more like a built in obsolescence feature has been circumvented rather than an actual technical breakthrough.

      Oh, great... so now Martin Marietta is gonna file a DMCA complaint and demand the arrest of...

      ...oh, wait; this ain't the computer field we're talking here, so common sense actually applies. My Bad.

      Good Show in either case!

      /P

      --
      Quo usque tandem abutere, Nimbus, patientia nostra?
    2. Re:NSS?! by JamesP · · Score: 1

      Great!

      Pray, please explain then, how would you control a satellite in outer space without using fuel.

      Oh, and by the way, satellite orbits decay with time, so unless you don't want it to crash and burn, you need to push it back up again.

      --
      how long until /. fixes commenting on Chrome?
    3. Re:NSS?! by Nyeerrmm · · Score: 4, Interesting

      Just to be clear, a GEO satellite doesn't really decay. It will fluctuate and perturb, yes; the N-S drift due to the Sun and Moon are particularly annoying. However, it won't lose altitude like a LEO satellite will since there is no atmosphere at all, not even the very sparse atmosphere that slows down those spacecraft.

    4. Re:NSS?! by Anonymous Coward · · Score: 0

      The lack of respect for feats of engineering is a little surprising on slashdot. Though I suppose it ties in with the general attitude for other subjects nicely enough. ;)

      They're extending things about six months. From TFA:

      [The satellites] generally have a 15-year lifetime, bringing in $5 million to $10 million a month in revenue.

      Which would imply that the achievement here is sucking out the last 3% or so of the fuel, spread over four tanks, no one of which can under-deliver fuel early.

      Having an idea is easy. Yet somewhere in between the base design, which was 97% efficient in fuel use, and the fairly obvious idea of "Wouldn't it be better to be 100% efficient?" was that messy implementation step, which was a non-obvious feat of engineering.

    5. Re:NSS?! by tygt · · Score: 1
      Well.... let's not forget that even the "hard vacuum" of outer space contains something - I realize I'm being pedantic here, but [http://en.wikipedia.org/wiki/Vacuum]:

      even in interstellar space, where there are only a few hydrogen atoms per cubic centimeter
      That's talking about interstellar space, of course, and here we're talking about a region which is comparatively packed with gases, from the Earth and don't forget the solar wind, which is particulate as well (not radiation).

      There will always be some "friction" loss and so the orbit will eventually decay - just very gradually.

    6. Re:NSS?! by Analogy+Man · · Score: 2, Insightful
      Thanks for the clarification. These thrusters adjust the orientation of the satellite. It is also for this reason that there are not fuel lines interconnecting these fuel systems. The additional tubing and failure modes would more than cancel any benefit.

      The way I interpret what they are doing is more a matter of planning their usage of thrusters so all of the tanks run out at the same time. This is similar to some work I did in manufacturing where you would balance the usage of the various cutters swapped into a CNC machine so that the all the cutters would be on the same maintenance cycle. If one cutter did 80% of the work and needed to be replaced every 2 hours and the others lasted for a week, you would get much less throughput than if you off loaded some of the work of that cutter to other perishable tools.

      --
      When the people fear their government, there is tyranny; when the government fears the people, there is liberty.
    7. Re:NSS?! by Nyeerrmm · · Score: 1

      Well, as long as we're being pedantic, solar wind actually causes a periodic change in altitude, since its being sped up while moving away from the sun, and slowed down when approaching it. Intuition tells me this orbit is slightly egg-shaped (not elliptical, but varying the second focus of the ellipse as it moves).

      I'll concede you the density out there isn't quite zero, so you get some eventual decay... I have no idea what the time frame on that is though.

  4. Re:Wow! What an innovative idea! by SomeJoel · · Score: 5, Funny

    They didn't do that.

    Well, of course they didn't. That would have infringed on UbuntuDupe's patent.

    --
    <Complete your profile by adding a signature!>
  5. Re:Wow! What an innovative idea! by Anonymous Coward · · Score: 2, Insightful

    (I don't know if this should count as funny, flamebait, or insighful.)

    None of the above. Your post was just stupid.

    This post, however, is insightful as fuck.

  6. Now if they can just apply this to by the_skywise · · Score: 4, Funny

    ink jet cartridges...

    Oh wait... who am I kidding...

  7. Re:Wow! What an innovative idea! by Timesprout · · Score: 4, Funny

    I already tried to but apparently I needed 3 other patents to balance it out and now my application is just spinning wildly out of control.

    --
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    What truth?
    There is no dupe
  8. why not a brlliant idea..... by downix · · Score: 0, Redundant

    have 1 tank that feeds 4 propellants?

    --
    Karma Whoring for Fun and Profit.
    1. Re:why not a brlliant idea..... by Anonymous Coward · · Score: 0

      "have 1 tank that feeds 4 propellants?"

      Great, now try to balance the thing.

    2. Re:why not a brlliant idea..... by Anonymous Coward · · Score: 1, Funny

      "have 1 tank that feeds 4 propellants?"

      Great, now try to balance the thing. Maybe put it in the middle? I mean, come on, it's not like this is rocket science.

      Oh, wait...
  9. It's amazing that this was not done initially by iamacat · · Score: 2, Insightful

    Who launches a multimillion satellite to space without making sure that it fully uses resources left onboard before retiring? Even if four separate fuel tanks are necessary, they can be just connected by small pipes and fuel can be redistributed with a pump powered by satellite's solar cells. It's not a rocket science!

    1. Re:It's amazing that this was not done initially by GweeDo · · Score: 4, Funny

      "It's not a rocket science!"

      But this time it really is!

    2. Re:It's amazing that this was not done initially by DerekLyons · · Score: 2, Informative
      But pipes can fail, so can pumps and so can fuel measuring devices (and all the associated power and control hardware). Thus the choice in the past has been to limit possible points of failure at a potential cost in satellite life.
       
       

      It's not a rocket science!

      Actually, yeah it is. Real world engineering is rarely as simple and black and white as the armchair variety.
    3. Re:It's amazing that this was not done initially by iamacat · · Score: 1

      If a failure happens, we are no worse off than the current situation. So what's the catch?

    4. Re:It's amazing that this was not done initially by compro01 · · Score: 1

      no, if a failure in terms of a clogged fuel line happens, it is not going to be when we expect it, unlike the known-and-planned-for "out of gas" failure, thus will definitely be worse.

      --
      upon the advice of my lawyer, i have no sig at this time
    5. Re:It's amazing that this was not done initially by ChrisMounce · · Score: 2, Interesting

      I think an analogy to programming styles is appropriate here. Clever code is often lauded, just because so-and-so managed to write a one-liner that does . People compete to be clever (see those obfuscated C contests). Clever is impressive.

      But obvious stuff like writing easy-to-understand, well-documented code... that's just expected, no matter how hard it is to do in practice.

    6. Re:It's amazing that this was not done initially by Billosaur · · Score: 1

      Pumping fuel in a zero-gravity environment is not like pumping gas at your gas station. More often, a secondary substance is needed to force the fuel to move, like helium. That also has to be kept aboard in pressurized tanks in a liquid state, which brings about its own set of problems. You also have to take into account the differential heating/cooling that takes place as the satellite rotates and moves about in its orbit, which adds stresses to the system. And let's not forget this all requires more mass for the satellite, increasing the cost of the satellite and the cost of launching it.

      So, as others have said, this is rocket science.

      --
      GetOuttaMySpace - The Anti-Social Network
    7. Re:It's amazing that this was not done initially by Bazer · · Score: 1

      From what I recall, this mindset was the reason why the ol' Russkies were ahead of the US space program in terms of technology. Development of rocket engines and Buran come to mind as an example. I think it's a trade-off between safety and predictability on one side and efficiency and progress on the other. Disclaimer: IANA Rocket Scientist or Historian.

    8. Re:It's amazing that this was not done initially by iamacat · · Score: 1

      How is pumping affected by lack of gravity besides lowering power requirements on the pump to overcome the same? If the fuel is a gas you don't actually need any pumps - pressure will equalize itself. If it's liquid, you will already need some way to get rid of empty space in the tank, otherwise you would have hard time getting globules floating around to the reaction chamber.

    9. Re:It's amazing that this was not done initially by nsayer · · Score: 2, Insightful

      I think it's a trade-off between safety and predictability on one side and efficiency and progress on the other.

      This is largely explained by the public attitude of both sides. To wit:

      The soviets launched in secret. When they had a success, they shouted it from the rooftops. When they had a failure, they brushed it under the carpet. If Yuri Gagarin had died in his attempt to be the first man in space, I suspect they would have simply not told anybody and tried again the next week. Heck, by FAI rules at the time, his flight shouldn't have counted, since he parachuted away from the spacecraft during reentry rather than land inside it. The soviets didn't actually land inside their spacecraft until Voskhod 1, in October of 1964, by which time NASA's Mercury project had been over for more than a year. They got away with it because.... wait for it.... nobody was watching.

      By contrast, NASA performed all of their activities totally in the public eye. As such, every failure was a public embarrassment and the loss of an Astronaut would have been totally unacceptable. The Apollo 1 fire kept NASA out of orbit for a year and a half while they investigated the cause(s) and fixed a bunch of problems.

    10. Re:It's amazing that this was not done initially by IndustrialComplex · · Score: 3, Informative

      How is pumping affected by lack of gravity besides lowering power requirements on the pump to overcome the same? If the fuel is a gas you don't actually need any pumps - pressure will equalize itself. If it's liquid, you will already need some way to get rid of empty space in the tank, otherwise you would have hard time getting globules floating around to the reaction chamber.


      To give you an idea that there is indeed some difficulty here, I'll quote the article:

      "It took a year and a half of thermal pumping, carried out at different times, to accomplish the rebalancing".

      I'll give a small sample of a multitude of problems.

      Since you really aren't anchored to anything, you can't risk performing actions that would perturb your orientation. Change your orientation, and you will need to use fuel to get you back into position which defeats the purpose of equalizing your fuel since you used up what you would have saved.

      Remember, they problem of 'pumping' the fuel has been solved. It really is the difficulty of pumping the fuel when the needle is on 'E' and knowing that you won't run out between exits on the interstate.

      --
      Out of modpoints but really liked a post? 1BDkF6TtmmeZ3yqXbz9yhdYVqRYnwFoXDj
    11. Re:It's amazing that this was not done initially by DerekLyons · · Score: 1

      If you *increase* the chance of a failure happening (which you do by adding the fuel transfer hardware, controls, etc...), then you are *worse* off than the current situation. That's the catch.

    12. Re:It's amazing that this was not done initially by forkazoo · · Score: 1

      Who launches a multimillion satellite to space without making sure that it fully uses resources left onboard before retiring? Even if four separate fuel tanks are necessary, they can be just connected by small pipes and fuel can be redistributed with a pump powered by satellite's solar cells. It's not a rocket science!


      Short answer : The pump will weight more than the wasted fuel, so your solution probably just shortened the lifetime instead of extending it.

      And, that's assuming that the pump doesn't break. You just added a mechanical part which has to operate under extremes of temperature, and survive the vibration of a launch. Also, the pump itself will vibrate and emit some heat. You need to be sure that if the pump does work in vacuum, survive launch, and work in extreme temperatures, that it doesn't break anything else. And that it doesn't shift the power budget enough that you need bigger solar panels. (Can't reduce broadcast power for the times you need the pump - that amounts to downtime, which reduces the effective lifetime!)

      Oh, also, an ordinary sort of pump won't work on liquids in vacuum, in 0g, etc. You'll need something inert you can pump in and out of the fuel tanks to push the fuel around. But, it won't stay put very nicely, so there is a major engineering challenge there. And, you wind up needing a pump for the inert gas for each fuel tank in all likely hood, in addition to the pumping apparatus that you need to move the fuel between tanks.
    13. Re:It's amazing that this was not done initially by ChrisA90278 · · Score: 1

      Ok that sounds easy. But do you even know how to pump fuel between two tanks? It's not so easy. In 0 G water does not flow down hill. If you open a drain it will not find the drain on it's own. It gets worse. There is no air to move heat so an empty tank could have a higher presure than a full tank. If you simply conectthem and open a valve fuel could flow the wrong way. How do you even know how much fuel is in the tank? Those float sensor in your car's gas tank don't work in space. All of these are not trivial problems

    14. Re:It's amazing that this was not done initially by ookabooka · · Score: 1
      Don't need fuel for orientation.

      Change your orientation, and you will need to use fuel to get you back into position which defeats the purpose of equalizing your fuel since you used up what you would have saved.
      Satellites often rotate themselves using gyroscopes. Imagine a large spherical weight inside a square box, you spin the sphere clockwise, box rotates counterclockwise, once you are at the orientation you desire, stop the spherical weight, box stops rotating as well. Theres a bit more finesse with the acceleration curves and what speed you let the gyro cruise at, etc. but you get the picture. Yay for conservation of angular momentum. Granted this will take Energy, but not precious fuel, fuel is only required for thrust, not rotation.
      --
      If you are about to mod me down, keep in mind that this post was most likely sarcastic.
    15. Re:It's amazing that this was not done initially by Ken_g6 · · Score: 1

      Yes...until the gyroscopes wear out and stop spinning, requiring either other gyroscopes or thrusters to maintain orientation. Gyroscopes are best for pointing satellites that have to change orientation frequently, like Hubble. For comm satellites that should theoretically stay in one orientation all the time, thrusters are simpler and lighter.

      --
      (T>t && O(n)--) == sqrt(666)
    16. Re:It's amazing that this was not done initially by ookabooka · · Score: 1

      Very true, but as is stated in a later post, sometimes forces like solar wind will cause the gyros to have to spin very rapidly to maintain the desired position, and so you have to bleed this momentum off by using thrusters. Still the use of gyros for rotating is a neat idea considering the environment.

      --
      If you are about to mod me down, keep in mind that this post was most likely sarcastic.
    17. Re:It's amazing that this was not done initially by Jafafa+Hots · · Score: 1
      Sorry for being pedantic, but he didn't parachute away during re-entry. If he had done that, he would have died, since re-entry is the phase of re-entering the earth's atmosphere. He would have burned up.

      He parachuted AFTER re-entry when the capsule was well within the atmosphere, but before landing.

      --
      This space available.
    18. Re:It's amazing that this was not done initially by Bazer · · Score: 1

      I didn't mention manned missions but development and engineering practices.

      Take the example of the rocket engines developed independently by both sides . The American F-1 design didn't use staged combustion cycle because it was deemed unstable and unpredictable denying their engine a the vast performance boost. At the same time, Russians developed and tested the RD-170 using the staged combustion cycle. The development ended in 1976(!) and proved to be more powerful than the F-1A (Saturn V 1st stage) engines. All the RD-170 engines were to be scrapped but were preserved by the Russian engineering team. About 20 years later they were sold to the west which still didn't have engines as efficient.

      The Atlas IIIA flew in 2000 using RD-180 engines - a scaled down version of the RD-170.

    19. Re:It's amazing that this was not done initially by Anonymous Coward · · Score: 0

      This topic being proximate to the ink jet cartridge comment above and making light of "It's not a rocket science!" made me think of this.

      Guy who used to live across the street from me was an engineer. Worked on several components of the space shuttle program. Completely unable to work on his own personal computer.

      Had to go help him one day when his inkjet printer wasn't working.

      The ink cartridge was inserted into the carrier backwards. Forcibly.

      I made some comment about "Oh come on! It's not rocket science."

      His response was "Exactly!"

  10. Um, connect the tanks? by AJWM · · Score: 1

    Of course I haven't RTFA, but don't they connect the tanks on these things? That seems pretty obvious, and something they've been doing with airplane fuel tanks probably since they built the first plane with more than one tank.

    --
    -- Alastair
    1. Re:Um, connect the tanks? by Amouth · · Score: 1

      it might have occured on the second plane with more than 1 fuel tank..

      cause i could see them not doing it once.. then realizeing that was stupid and doing it for all the rest..

      --
      '...if only "Jumping to a Conclusion" was an event in the Olympics.'
    2. Re:Um, connect the tanks? by harrkev · · Score: 1

      Of course I haven't RTFA, but don't they connect the tanks on these things? That seems pretty obvious, and something they've been doing with airplane fuel tanks probably since they built the first plane with more than one tank.

      No, you didn't RTFA, and it shows.

      Apparently, they DO connect them together. However, being space, the tanks do not automatically equalize the liquid fuel, even though they are connected. This scheme involves using data about the temperature of the tank to guestimate how much fuel is in each tank, and using selective heating to distribute the fuel around.
      --
      "-1 Troll" is the apparently the same as "-1 I disagree with you."
    3. Re:Um, connect the tanks? by Anonymous Coward · · Score: 0

      NO cause, fuck that ! The plane is going to fall sideways in the trenches. TFA is a miscreant. Not gonna happen in your lifetime, buddy. and even so, there is no chance you'd even survive the sudden stop. So, dream on diamond. Sheesh, you'd think people on this site would have figured that out by now.

  11. Disappointed by Anonymous Coward · · Score: 0

    When I read the title I thought it meant saves millions OF HUMAN LIVES.

    This is just moolah.

  12. It would work... by CaptainPatent · · Score: 5, Funny

    Now if they can just apply this to ink jet cartridges...
    Oh wait... who am I kidding... I just tried it out and your idea works well, but I'm wondering why my pr0n printouts have green nipples!
    --
    Well, back to rejecting software patent applications.
    1. Re:It would work... by Anonymous Coward · · Score: 3, Funny

      Maybe it's Vulcan pr0n?

    2. Re:It would work... by rootofevil · · Score: 0, Offtopic

      there was a kid in highschool that went through a couple of color cartridges printing out his collection of pictures. which he kept in a binder. that he took to school with him. the binder was a good 4 inches thick and weighed more than 10 pounds. dude carried it with him every day.

      --
      turn up the jukebox and tell me a lie
    3. Re:It would work... by Ironsides · · Score: 0

      I just tried it out and your idea works well, but I'm wondering why my pr0n printouts have green nipples!

      Maybe because you printed out a picture of a naked star trek alien? I'm told female Orion's are quite the nymphomaniacs.

      --
      Fly me to the moon Let me sing among those stars Let me see what spring is like On jupiter and mars
    4. Re:It would work... by Kingrames · · Score: 1

      That would be interesting to see.

      "Affirmative. Logical. Logical. Logical. I have finished."

      On second thought...

      --
      If you can read this, I forgot to post anonymously.
  13. Spent some time with the IT guys by techpawn · · Score: 4, Insightful

    It really sounds like they just applied load balancing to the fuel tanks...

    --
    Ask not what you can do for your country. Ask what your country did to you
  14. Re:Wow! What an innovative idea! by Anonymous Coward · · Score: 0

    Propellors? On a satellite??

  15. Re:Wow! What an innovative idea! by Chuckstar · · Score: 4, Interesting

    My interpretation was that the difficulty is figuring out how much fuel is left in each tank in a weightless environment where each can be at dramatically different temperatures (one on the sun-side and one on the shade-side).

  16. Not a limiting reagent by everphilski · · Score: 1

    Same propellant in each tank. But when one tank goes, the whole satellite goes. Note that they are only squeezing 6 months out of a 15 year satellite, or 3.3%. Not exactly planned obsolescence.

    1. Re:Not a limiting reagent by Anonymous Coward · · Score: 0

      He was not referring to an actual chemical limiting reagent. The empty tank is the limiting reagent. When one tank is gone, the whole thing, in effect, is gone. It's an analogy, see?

    2. Re:Not a limiting reagent by Dread_ed · · Score: 1

      That one tank is the limiting reagent. If it runs out the whole thing fails, regardless of the integrity of the communications equipment and the other 3 engines.

      My guess is future satelites will be built with (*GASP*) fuel gauges so that you don't have to have a freaking team of PHD guys trying to figure out which one will fail first and modeling how to use the other engines to compensate for the one that gets the most usage.

      Damn, with a brain trust idea like this someone might even think to put aysemetrically sized tanks on the thing because one or two engines get used more than the others.

      Sorry, but it just seems that if we know that $200 million communication satellites will plummet from the sky due to one (1) engine failing while the others still have a reasonable amount of fuel you might have planned for a way to make use of that excess fuel before the thing lifted off. Of course with a measly $200 million budget you can't account for all these niggling little inconveniences, right?

      --
      When the only tool you have is a claw hammer every problem starts to look like the back of someone's skull.
    3. Re:Not a limiting reagent by everphilski · · Score: 1

      Sorry, but it just seems that if we know that $200 million communication satellites will plummet from the sky due to one (1) engine failing while the others still have a reasonable amount of fuel you might have planned for a way to make use of that excess fuel before the thing lifted off. Of course with a measly $200 million budget you can't account for all these niggling little inconveniences, right?

      The part you and 90% of slashdot missed is that this particular satellite has met and exceeded its planned service life. It was due to be decomissioned. However, the 'rocket scientists' running the show figured out a way to milk another 6 months of life out of the craft. For a few hundred thousand or so, they could keep it up 6 more months and bring in another $50 million in profit. It is called being resourceful.

      A useful analogy would be buying a laptop and expecting it to have a useful service life of 3 years. At the end of three years, you give it a good look, and realise for $50 you can upgrade one critical part that can extend the usefulness of the notebook for a year. Do you do it? Cost-benefit analysis says yes.

  17. Poorly described - I think they mean... by bradgoodman · · Score: 0

    I think they they have 4 different thruster groups/tanks that can thrust the satellite in a multitude of *different* axises/directions. By carefully calculating when/where/how they apply the thrust (i.e. being more discerning - waiting for the satellite to reach specific positions and orientations) - they can better *balance* which thrusters (and therefore tanks) are used for a given maneuver - thus giving themselves (best-case) 4 times the life out of a satellite.

    1. Re:Poorly described - I think they mean... by bradgoodman · · Score: 0

      P.S. These are existing units in space - can't do anything about the tanks not being interconnected now!

  18. Do they get half the difference? by Colin+Smith · · Score: 1

    Y'know. $30 million?

    --
    Deleted
  19. Ion drives by Rolgar · · Score: 1

    I'm wondering why they haven't started using ion drives on satellites. They would have to be significantly cheaper to launch and should last significantly longer, which should more than make up the cost of using newer technology.

    1. Re:Ion drives by TheRaven64 · · Score: 1

      Ion drives are much heavier than chemical drives (which are basically just bottles). This is not a problem for long range systems, where the reduction in propellant mass more than makes up for it, but it might be on satellites, where the engines are only to make minor orbital corrections, and are a tiny part of the mass. You'd probably also need to add more solar panels if you wanted to be able to power an ion thruster. You'd also complicate the orbital calculations a lot (ion thrusters provide small amounts of thrust for a long time, while chemical ones provide a lot of thrust for a short time, which is easier to compute since you can approximate it to an instantaneous impulse).

      --
      I am TheRaven on Soylent News
    2. Re:Ion drives by bugs2squash · · Score: 1

      Ion drives are used... http://www.space.com/spacenews/archive04/panamsata rch_082404.html May not be very reliable though !

      --
      Nullius in verba
    3. Re:Ion drives by dbIII · · Score: 1

      They do use ion drives on some satellites.

    4. Re:Ion drives by Anonymous Coward · · Score: 0

      Selecting an ion drive is a engineering decision. Like everything else, they have their compromises.

      In this case, thrusters used for intermittent attitude control, the drives would weigh a lot more than the fuel they would save. The obvious solution is just to add more conventional fuel to the spacecraft.

      For the amount of thrusting it would take to make an ion drive economical in this case, you would probably be several life cycles past obsolescence and your solar panels would be worn out.

  20. How to Prolong the Life of a Satelite by doyoulikeworms · · Score: 0, Offtopic

    Give it a serial number with many eights (ie: 88888888888888).
    Paint it red.
    Name it something with "Dragon."
    etc...

    *runs away*

  21. Misleading report by pjt48108 · · Score: 1

    The article claims that the process saved $60 million. However, according to the satellite life cycle they describe, it isn't a savings that was realized, but an unanticipated revenue above expectations. They extended the service life of the satellite, rather than helping it achieve its full lifespan.

    If I am wrong, I apologize, but this seems to be what they were describing.

    --
    Mmmmmm... Bold, yet refreshing!
    1. Re:Misleading report by Chris+Burke · · Score: 1

      Helping the satellite reach its full life span, extending the life span of the satellite... what's the difference? Either way the result is the broadcast companies have to launch new satellites less often, and thus they save money.

      --

      The enemies of Democracy are
    2. Re:Misleading report by Rolgar · · Score: 2, Insightful

      The article is rather vague, saying that's how much they saved, but then how much revenue the satellites bring in over 6 months. If it's the later, that the income these satellites made, not what they saved. If they bring these down at the start of the 6 months instead of the end, they'd still earn the revenue by having the replacement satellites in place at the earlier date. Anyway, this doesn't really save much, it just allows them to push back the cost of launching the new satellites half a year. I suppose over 30 replacement cycles (15 year life, 6 month extra use, 450 years total) barring advancements in satellite engineering, they would finally have save the cost of one satellite and lanch. I'm not saying it's not a good thing that they've done this, but the article is pretty poor about the numbers and over states the benefits.

  22. Re:Wow! What an innovative idea! by Romancer · · Score: 0, Troll

    Dude, seriously.... Run a tube between them, the fuel will be equal in them all. WTFN? (What the F*** Nasa?)

    --


    ) Human Kind Vs Human Creation
    ) It'd be interesting to see how many humans would survive to serve us.
  23. Remember Kids: by Anonymous Coward · · Score: 0

    Any attempt to reduce costs by extending the lifespan of printer cartridges is a violation of the DMCA.

  24. Re:Wow! What an innovative idea! by Otter · · Score: 5, Informative
    Looking at the paper (linked in the article), they're doing that and then using differential heating of the tanks to shift the fuel to rebalance them.

    Sure, it seemed likely that an idea that's obvious to the morons here has been nonetheless overlooked by decades of aerospace engineers, but this time that doesn't appear to be the case.

  25. sigh by everphilski · · Score: 4, Informative

    Who launches a multimillion satellite to space without making sure that it fully uses resources left onboard before retiring?

    It has lived its full life. It has reached the end of service. But wait, for a few hundred thousand or so in research/fuel shifting, we can net an extra six months in orbit and $50M in revenue. Do we do it? Do we? Of course.

    **that** is the situation. And yes, it is rocket science. Read the first page of the paper at least, they did something creative.

    1. Re:sigh by Sockatume · · Score: 4, Insightful

      It's one of those things that's typical of rocket science, I'd say. Look at the Voyager or Pioneer programs, or the Mars rovers. Astronomy gearheads are geniuses at getting extra mileage out of their projects.

      --
      No kidding!!! What do you say at this point?
  26. Economies of Scale: Standardized Thruster Module by StCredZero · · Score: 1

    How about thruster modules which can attach to satellites with a standardized mounting system? Then you could extend satellite life by having the old module detach itself and re-enter the atmosphere, letting the new module attach itself in its place. Alternatively, make the standardized mounting capable of supporting at least two modules, so that the old one can stay on and do station-keeping, while the new module docks. Perhaps a ring around the satellite's waist that the modules can clamp themselves to? The thruster modules would depend on the satellite for long term power. The same link that supplies power could also transmit data.

  27. Re:Wow! What an innovative idea! by Locutus · · Score: 1

    Thanks, that sounds less like the "duh" comment I originally had. After all these years, I hope they are now launching systems with fuel balancing mechanisms in place and also a refueling dock. The dock would be just incase some drone can be launched from the ISS or a shuttle in the future.

    LoB

    --
    "Anyone who stands out in the middle of a road looks like roadkill to me." --Linus
  28. Re:Wow! What an innovative idea! by toleraen · · Score: 1

    Pretty close yeah. Here is an article with a more detailed explanation.

  29. Slashdot swamped with IDG Shills by Frosty+Piss · · Score: 5, Informative
    Looks like IDG (ComputerWorld, ITWorld, NetworkWorld...) is really hitting Slashdot HARD, either that or they have a deal with Slashdot. Here's a partial list of the shills that regularly show up and have almost 100% article acceptance rates:

    coondoggie
    inkslinger77
    narramissic
    jcatcw
    jpkunst

    Looks like they spread out the work over a few shill user accounts, which is to be expected. If it's all OK and everything with the corporate ownership of Slashdot to be played by IDG, I suppose that's their business, but one would hope that they are actually getting PAID for being part of IDG's advertising program. And of course there should be disclosure so that visitors to Slashdot realize they are reading advertisements and not an article submitted by a "real" user...

    --
    If you want news from today, you have to come back tomorrow.
    1. Re:Slashdot swamped with IDG Shills by Soporific · · Score: 2, Interesting

      Well I would take jpkunst out of that list. But the others yeah, 30 stories with 3 comments? I don't get it either.

      ~S

    2. Re:Slashdot swamped with IDG Shills by jjrockman · · Score: 1

      We get it. How many articles are you going to infect with the same comment?

      --
      Quit jabbering on the phone while driving. You are not that important.
    3. Re:Slashdot swamped with IDG Shills by Anonymous Coward · · Score: 0

      Maybe this should be a disclaimer in EVERY IDG story? Truth in advertising? Would your opinion be different if it where MICROSOFT shills? Of course it would. Mr. Double Standard IDG Fanboi.

    4. Re:Slashdot swamped with IDG Shills by Anonymous Coward · · Score: 0

      Thats not an issue. No one anyways reads the articles.

    5. Re:Slashdot swamped with IDG Shills by jadin · · Score: 1

      Easier explanation? Perhaps they (IDG) figured out what appeals to /. and it's editors in a way to get a majority of their stories through the filters. But you know, tinfoil hat away.

    6. Re:Slashdot swamped with IDG Shills by Anonymous Coward · · Score: 0

      What's good for IDG is good for Roland Piquepaille, right? Right?

  30. Obvious Ask Slashdot Post by Anonymous Coward · · Score: 4, Funny

    With all the answers here from "Why not just have one tank?" to "Run a tube between them" to "God, they're so stupid!", I'm surprised that Lockheed Martin didn't just do an Ask Slashdot posting. Baby, Slashdot coulda saved you millions already. Call me.

  31. Tricky business by linuxwrangler · · Score: 5, Interesting

    A friend of mine was hired to work on this project. It's actually pretty tricky. Attitude correction generally involves very brief "puffs" of jets. Of course they measure the fuel consumed in these brief blasts but over years the errors accumulate.

    You can't let it run out of fuel since you need enough fuel to deorbit it at end of life. But given the cost of a satellite, each extra month of life is worth millions.

    The fuel is floating around in microgravity so you can't weigh it. I'm not sure but I think the most promising technique involves looking at the rate of heating when the tank-heaters are on. But accurately correcting out the effects of solar-heating and the various forms of heat loss is still lots of work.

    --

    ~~~~~~~
    "You are not remembered for doing what is expected of you." - Atul Chitnis
    1. Re:Tricky business by PIBM · · Score: 1

      From TFA, satellites cost 100M and launching costs can reach that number, so if it does, you look at 200M for 15 years of work, which happens to be only 1.1M per month, not millions per extra months of life.

      While their income is higher than this per month (which has to be!), they would have sent another satellite if they had not extended those satellites live..

    2. Re:Tricky business by morgan_greywolf · · Score: 1

      Why not use a float system like a car? Only one designed to work in microgravity?

    3. Re:Tricky business by linuxwrangler · · Score: 1

      I didn't say cost, I said "worth". Using (revenue-cost)/lifespan, each extra month is worth millions even for relatively inexpensive commercial satellites.

      But it's my understanding that this technique is also useful on, um, more expensive birds. Your tax dollars at work. :)

      --

      ~~~~~~~
      "You are not remembered for doing what is expected of you." - Atul Chitnis
    4. Re:Tricky business by Anonymous Coward · · Score: 2, Informative

      Nothing floats in microgravity. You can freely mix gases, liquids and solid materiials to the limits that surface tension allows. Watch this NASA video about liquids and gases in microgravity, consider that a number of fuel drops of various sizes may be bouncing around the fuel tank, possibly mixed with helium bubbles (used to pressurize some fuel tanks), and tell me what is supposed to float where and in which direction.
      Unless one lighted one of the motors and accelerated the whole satellite long enough for all the fuel to coalesce on one side of the tank, that's just not going to work.

  32. Re:Wow! What an innovative idea! by Jeff+DeMaagd · · Score: 1

    That doesn't make sense. If pressure alone isn't enough to know, then a pressure and temp sensor on each tank should be enough to calculate the remaining fuel.

  33. Re:Wow! What an innovative idea! by Anonymous Coward · · Score: 0

    Wow, these d00ds must live in the stone age. This is the stupidest thing since I learnt about the discardable car. It was UAZ made in the USSR maybe in the 60's and had no way to add oil. The finnish army modified the car and some are still in service.

    The superpowers are known for their grand efficiency...

  34. Re:Wow! What an innovative idea! by Bartab · · Score: 2, Insightful

    You would be correct sir, if we were talking about an environment with gravity.

    However, since we are not, your plan would be as likely to empty at least one tank while filling the rest as to equalize the fuel between them.

    --
    Any sufficiently advanced technology is indistinguishable from a rigged demo.
  35. Re:Wow! What an innovative idea! by Ngarrang · · Score: 4, Funny

    Propellors? On a satellite?? Yup, to beat against the ether. It is newest form of propulsion.
    --
    Bearded Dragon
  36. Re:Wow! What an innovative idea! by griffjon · · Score: 4, Interesting

    I'm reminded of a quote by some NASA Scientist, on the NEAR probe: "We have no fuel on board, plus or minus 8 kilograms"

    --
    Returned Peace Corps IT Volunteer
  37. The real problem: Getting NASA off their asses. by dougwhitehead · · Score: 5, Interesting

    Good Luck trying to get NASA to effect such a change. Maybe this publicity will help.

    I had another solution to the same problem, back about 1990. I worked for Contel, my job was to write an expert system to assist in dumping momentum (use propellent to counter build-up caused by attitude gyros spinning too fast) for the TDRSS satellite system. I asked why momentum builds up. Answer: solar wind against antenae. My suggestion was to build models of antenae configurations or solar array that would drive up or down the momentum as needed... in essence to sail back into normal configuration. The potential exists here to NOT USE PROPELLENT, extending the life of satellites dramatically.

    I talked to my bosses and to NASA. And basically, I was told to shut up and sit down. They had procedures for dumping momentum. As a sub-contractor we were PAID to dump momentum. And even though they re-orient the antennae array all of the time, they have no procedure to move the antennae to slow dump momentum during times of low utilization.

    In other words, NASA didn't want to deal with new ideas, and have to deal with the work associated with it, or overseeing the work in others. Everything is risky when you don't want to bother.

    This has since become one of my stories... the moral being that the tech solution is not necessarily the right solution.

    1. Re:The real problem: Getting NASA off their asses. by Ollabelle · · Score: 1

      Someone please mod this man up! He understands government contracting.

      --
      Ibid.
    2. Re:The real problem: Getting NASA off their asses. by Anonymous Coward · · Score: 0

      That only works if you can afford to have the antenna and/or solar panels oriented the right way to accomplish this for significant periods of time...and if you can predict the effect with sufficient accuracy to use it for control.

      In reality, it's not just the antennae, it's basically every facet of the spacecraft. Had you considered that maybe they already thought of it and found that it was either
      A) Operational unfeasible or
      B) More labor cost than the cost of simply increasing the fuel load?

      A spacecraft is going to have a limited lifespan no matter what, whether it be to running out of fuel, stuff breaking, the solar panels and batteries wearing out, or just plain becoming outdated. Your idea, while clever, isn't going to change that.

    3. Re:The real problem: Getting NASA off their asses. by PachmanP · · Score: 1

      They do do that some, but when I've seen it, it was for long term "storage". Normally if you are slewing around antenna and arrays then you're adding more momentum. Possibly along an axis that is more difficult to dump momentum from.
      That said they could be really really dense too on that project. Sometime you ask wouldn't it be easier to do it one way, but when you look into it you realize wow these guys are smart that they even thought of why you don't want to do it that way. Then other times there just isn't a why they do it the dumb way.

      --
      You're thinking small. Why miniaturize the laser, when we could instead enlarge the sharks? -John Searle
    4. Re:The real problem: Getting NASA off their asses. by cyclone96 · · Score: 2, Informative

      In other words, NASA didn't want to deal with new ideas, and have to deal with the work associated with it, or overseeing the work in others. Everything is risky when you don't want to bother.

      That's too bad. I work for NASA...Draper Labs proposed doing the same thing with the International Space Station and we tried it out on the vehicle. Worked like a charm, desaturated the Control Moment Gyros and executed a 90 degree yaw maneuver to boot, no propellant used. Remarkable. It was a great tool to add to our bag of tricks.

      Draper even produced a video of it available here

      --
      Worst...sig...ever!
    5. Re:The real problem: Getting NASA off their asses. by dougwhitehead · · Score: 1

      Wow. I have a new end to my story.

      Thanks cyclone96, and Draper Labs

    6. Re:The real problem: Getting NASA off their asses. by DerekLyons · · Score: 1

      Good Luck trying to get NASA to effect such a change. Maybe this publicity will help.

      Why would NASA be involved? This change is for the geosync commo birds, which are commercial/private not NASA.
       
       

      In other words, NASA didn't want to deal with new ideas, and have to deal with the work associated with it, or overseeing the work in others. Everything is risky when you don't want to bother.

      It's much more likely that NASA knew what is immediately obvious to me, and that you seem to have missed. You can't use the antennae as a solar sail for any noticeable length of time, as the TDRSS birds are *very* heavily tasked and antennae pointing must perforce be driven by operational scheduling with few (if any) windows for 'solar sailing'. NASA (quite reasonably) was probably reluctant to spend money on developing a system that will see little if any use.
    7. Re:The real problem: Getting NASA off their asses. by Anonymous Coward · · Score: 0

      I do not buy it.

      REAL scientists are happy to explain why something is possible/impossibe/difficult, also to the lay man. Pseuds/crackpots do not.

      And yes, I am a scientist.

    8. Re:The real problem: Getting NASA off their asses. by dougwhitehead · · Score: 1

      It's much more likely that NASA knew what is immediately obvious to me, and that you seem to have missed. You can't use the antennae as a solar sail for any noticeable length of time, as the TDRSS birds are *very* heavily tasked and antennae pointing must perforce be driven by operational scheduling with few (if any) windows for 'solar sailing'. NASA (quite reasonably) was probably reluctant to spend money on developing a system that will see little if any use.

      There are multiple antenae, for different bands of communication. When I was envolved, it was rare when they were all in use simultaneously. Also, if power acquisition is still beyond requirements, one could use the solar array such that it is not a perfect 90 degrees to the sun. And if you are more adventurous you can pitch them independently ever so slightly... in effect useing them as fan blades.

      I was there. They didn't point to research; they didn't talk through the potential; they didn't take the time.

  38. This article is misclassified by jgercken · · Score: 1

    It should clearly reside in the "well duh" catagory.

    --
    Never ascribe to malice what can be adequately attributed to ignorance. -Napoleon
  39. Re:Wow! What an innovative idea! by sentientbeing · · Score: 2, Funny

    They should just put guns on the satellite. When the satellite passes overhead any ground-based fuel tanks it can blow them up, and the spaceship fuel tanks will fill up again.

    I thought everybody knew that.

    --

    ------
    beware he who would deny you access to information, for in his mind he dreams himself your master
  40. Estimating hydrazine mass by its thermal effects by Cliff+Stoll · · Score: 4, Informative

    Geostationary spacecraft aren't as stationary as we'd like. Due to many forces (the earth's oblateness, tessoral harmonics in the earth's gravitational field, gravity from the moon and the sun), these spacecraft tend to drift, requiring occasional burns of small rockets to keep the spacecraft where it belongs.

    In the spacecraft, each of four tanks contains the fuel (hydrazine) and a pressurizing gas (typically helium). There's a system of pipes and valves to allow any tank to feed any of the sets of x-y-z rocket motors. Of course, valves are unreliable, so there's the usual redundancies and crosslinked fuel pipes.

    Stationkeeping in geosynchronous satellites requires precisely metered burns at just the right times. Shoot too much hydrazine, and the satellite moves out of the window, and everyone's TV reception goes to pot. Worse, you'll have to fire the rockets again and use more fuel to undo the damage from the previous burn. Too little hydrazine means that you'll need several burns, but these can only be done at certain times. If your first burn is insufficient, you may have to wait for a month (or sometimes six months) before you can fix it. (In fact, you seldom know the exact effects of a burn until doppler & tracking data is analyzed over the next days)

    Now, suppose the satellite is low on fuel -- it's near the end of a 15 year lifespan. Three tanks have a little liquid fuel. The fourth tank runs out. If you then simply mix the four tanks, the output fuel line will get a mix of hydrazine and helium. The two phases in the fuel line will cause the motor to sputter, flare, or fizzle. Bad news!

    So this is a non-trivial problem. And there's lots of money hanging on the answer.

    In the past, the amount of fuel in each tank was determined by simple book-keeping ... recording exactly how many grams of fuel was used in each burn. This is imprecise, because of the nature of propellant gauging by measuring pressure and timing burns. So every now and then, the four tanks of hydrozine would be rebalanced by connecting all the tanks together and letting the fuel equilibrate between 'em. Rebalancing the tanks is done by warming a tank and connecting it to the others. The amount of heat to put into a tank depends on how much fuel is in there, but you can't directly measure this ... you depend on book keeping.

    This paper sounds like they're relating the amount of heat put into a tank, and the tank's temperature. From this relationship, they're getting a better determination of the total hydrazine in each tank, and thus they can better balance the fuel in each tank.

    In short, they came up with a nice way to estimate the amount of hydrazine in each tank by measuring the thermal effects. It's a good idea. Might add a few months to the lifespans of some old spacecraft which were launched in the 1990's.

  41. Re:Wow! What an innovative idea! by Nullav · · Score: 2, Funny

    How would the guns be reloaded? Firing away from the Earth?

    --
    I just read Slashdot for the articles.
  42. Re:Wow! What an innovative idea! by Harmonious+Botch · · Score: 1

    I hope they are now launching systems with fuel balancing mechanisms in place... Ummm...how about just one fuel tank?
  43. Re:Economies of Scale: Standardized Thruster Modul by Bert64 · · Score: 1

    Remember that these are communications satellites.... And they last 15 years usually...
    They could have built more expensive satellites in the first place, to last longer, but why bother? Communications technology changes a lot in 15 years, i wouldnt be surprised if many of the satelites up there werent even in active use for the full 15 years before being replaced with a more modern device.

    --
    http://spamdecoy.net - free throwaway anonymous email - avoid spam!
  44. Re:Wow! What an innovative idea! by emarkp · · Score: 1

    If only getting from LEO to geosync was that easy.

  45. Re:Wow! What an innovative idea! by Squalish · · Score: 2, Informative

    If the tubes are pressurized fluid fuel, then they will equalize perfectly well, gravity or no gravity.

    --
    People in Soviet Russia, however, appear to be afflicted with amusing juxtapositions of the aforementioned situation
  46. Millions? by Bazman · · Score: 1

    I read the headline and thought it meant it would save millions of people... Better imaging of flood areas, hurricane tracking, or something.

    Imagine my disappointment when I discovered it meant dollars...

    1. Re:Millions? by owlstead · · Score: 1

      Yeah, I had the same thing. I thought it was weird when I read the headline. Maybe some all-important weather or communications satellite? Somehow I feel suckered in, I probably wouldn't have read the summary if the headline included " of dollars" at the end. And the only reason I joined in the discussion was to say this. You just beat me to it though, and I'm freshly out of mod points :(

    2. Re:Millions? by Anonymous Coward · · Score: 0

      Well, it could save lives -- older imaging satellites used for tracking hurricanes, etc, could potentially use this technique.

    3. Re:Millions? by PachmanP · · Score: 1

      Psh thinking people are more important than Dollars?!! You must be crazy, a damn hippy, or a terrorist! For your own safety and national security, I'm going to let the appropriate authorities know about you!.

      --
      You're thinking small. Why miniaturize the laser, when we could instead enlarge the sharks? -John Searle
  47. Re:Estimating hydrazine mass by its thermal effect by NoisySplatter · · Score: 2, Interesting

    Why don't they just use a system with a collapsible fuel bladder inside of a pressurized tank? You could monitor the temperature and pressure inside the tank to see how much the gas had expanded to replace fuel volume.

    --
    In Soviet Russia meme tires of you!
  48. Re:Wow! What an innovative idea! by bbcisdabomb · · Score: 2, Funny

    Or, even better, you could just run the internet between the fuel tanks! That way, there's not just one, but a SERIES of tubes between them!

    --
    Please put some pants on before you post again.
  49. yuck by Flunitrazepam · · Score: 2, Funny

    who wants a Satellite flavored life saver, regardless of how long it lasts

    --
    1) Your analysis is based on bad assumptions so your result is way off. 2) You're a sick bastard for fucking a horse.
    1. Re:yuck by PachmanP · · Score: 1

      Mmmm ionized combustion products. Now with interstellar gunk!

      --
      You're thinking small. Why miniaturize the laser, when we could instead enlarge the sharks? -John Searle
  50. Re:Estimating hydrazine mass by its thermal effect by PitaBred · · Score: 1

    Stop backing up your refutations of comments with facts, logic and comprehension. You're making us armchair engineers look bad ;)

  51. Re:Wow! What an innovative idea! by Anonymous Coward · · Score: 0

    just keep track of how much fuel has been used up until now. duh!

  52. So how does it work by Kelz · · Score: 2, Funny

    Outside of a nutshell?

    Must be a pretty big nutshell to fit a commsat.

  53. Wouldn't you want to replace old communication sat by asm2750 · · Score: 2

    Because technology in communication seems to get better and better, wouldnt be better to replace a satellite with a better one? Or are we at the point in optomizeing communication that it would be better to keep an old fleet longer? All in all, it is pretty nice to have a long life span in communication satellites given that the typical time of life is usually anywhere from 5 years to 15.

  54. Sounds familiar ... by PhxBlue · · Score: 3, Interesting

    Some folks formerly at Schriever Air Force Base did something similar with Defense Satellite Communication Systems satellites, which saves the Air Force $5 million per year per satellite. There's more on that story here.

    --
    !#@%*)anks for hanging up the phone, dear.
    1. Re:Sounds familiar ... by hidave · · Score: 1

      I think DSCS was manufactured by Lockheed Martin, so there you go....

      --
      Synchronizing stop lights across the US = one less nuclear power plant
  55. Solution... by Anonymous Coward · · Score: 0

    Use 1 tank?

  56. Re:Wow! What an innovative idea! by rickb928 · · Score: 1

    Just don't try this without running Incident I & II first. Really.

    --
    deleting the extra space after periods so i can stay relevant, yeah.
  57. Millions saved, by extending satellite life??? by dashslotter · · Score: 4, Funny

    Millions of what, satellite overlords?

    --
    I was flipping bits on an abacus, newb.
    1. Re:Millions saved, by extending satellite life??? by PachmanP · · Score: 0, Redundant

      I don't think I saw it yet so...

      I for one welcome our new, longer lasting satellite overlords.

      --
      You're thinking small. Why miniaturize the laser, when we could instead enlarge the sharks? -John Searle
  58. Re:Wow! What an innovative idea! by Anonymous Coward · · Score: 0

    But.. but.. I need my 360 to play Viva Piñata!!! Can I still stay... please?

  59. Re:Wow! What an innovative idea! by dgatwood · · Score: 1, Insightful

    Sure, it seemed likely that an idea that's obvious to the morons here has been nonetheless overlooked by decades of aerospace engineers, but this time that doesn't appear to be the case.

    You're right. It's not an obvious solution that has been overlooked. It's a terribly overly complex and non-obvious solution to a relatively simple problem---precisely what I'd expect from an industry with multimillion dollar toilets.

    The obvious solution would be to just combine the output of all of the tanks and then split it back off to the engines so that it doesn't matter if one tank contains more propellant than another so long as the average pressure is sufficient... or you know, maybe even something ingenious like... oh, I don't know... valves? Either way, the only thing that matters at that point is that you have some propellant in at least one tank. Am I missing something here?

    And before you say it, yeah, I know, valves can get stuck in the cold of space. So can the valve that allows ignition. Your point? :-)

    Wow. I didn't know I could be that sarcastic.

    --

    Check out my sci-fi/humor trilogy at PatriotsBooks.

  60. Re:Wow! What an innovative idea! by PachmanP · · Score: 2, Insightful

    Assuming you man one fuel and one oxidizer tank not just one tank (boom!), redundancy.
    Oh and more redundancy.
    And possibly a little backup.

    --
    You're thinking small. Why miniaturize the laser, when we could instead enlarge the sharks? -John Searle
  61. Re:Wow! What an innovative idea! by dgatwood · · Score: 1

    Combining the output with a single unified fuel line would be a better idea than combining the tank. With one tank, if it ruptures, you're screwed. With four tanks and hardware to prevent backflow (either a traditional backflow prevention valve or a sensor coupled with a standard valve) all dumping into a single shared output line, you still get 3/4ths of your usable life if one tank fails.

    --

    Check out my sci-fi/humor trilogy at PatriotsBooks.

  62. Re:Wow! What an innovative idea! by PachmanP · · Score: 1

    I think it's because you don't know how much is liquid and how much is gas. And you'd probably need more than one temp sensor to get an accurate idea of what's going on.

    --
    You're thinking small. Why miniaturize the laser, when we could instead enlarge the sharks? -John Searle
  63. Re:Wow! What an innovative idea! by mikael · · Score: 1

    If it gets punctured or the control valve goes wonky, you lose all the fuel.

    If you have four fuel tanks, you still have at least three other tanks. They estimate the amount of fuel in each fuel tank is estimated by measuring the pressure of the fuel inside the tank. However, this is affected by the temperature of the fuel tank (caused by the orientation of the Sun relative to the satellite, which changes as the Earth rotates each day).

    Once they work out what amount of fuel remains in each fuel tank, they have to take into account the temperature differences to ensure that fuel moves in the correct direction. Otherwise, a warmer fuel tank could end up sending fuel to a cooler fuel tank with exactly the same amount of fuel.

    --
    Vintage computer adverts: http://www.vintageadbrowser.com/computers-and-software-ads
  64. Re:Wow! What an innovative idea! by PachmanP · · Score: 1

    Till bubbles get involved. When the tanks are full the tubes are full of fluid and equalize the fuel fine but at end of life your fuel can just be a big blob floating in the middle of the tank.

    --
    You're thinking small. Why miniaturize the laser, when we could instead enlarge the sharks? -John Searle
  65. Re:Wow! What an innovative idea! by enosys · · Score: 4, Insightful
    The obvious solution would be to just combine the output of all of the tanks and then split it back off to the engines

    You mean create a single point of failure?

  66. Re:Wow! What an innovative idea! by geckofiend · · Score: 1

    How is that better than "if any one tank is empty or fails to perform we're fucked"?

  67. Re:Wow! What an innovative idea! by jeffeb3 · · Score: 1

    I do that with my toner! I thought of it first, somebody needs to sign a check...

  68. Re:Wow! What an innovative idea! by datablaster · · Score: 3, Insightful

    Fuel=zero plus or minus 8kg. That pretty much sums up the level of uncertainty. It's easy from the comfort of terra firma, many degrees removed from actual work-day problem-solving about this to assume that there's a fuel gauge at least as accurate as on a car. Such is not the case. Obviously five decades of space technology is not enough time to have all the answers all the time.

  69. Re:Wow! What an innovative idea! by Romancer · · Score: 1

    So we're brilliant all of a sudden and use the same system that they use to get the fuel out of the tank in the first place.

    It works prefectly well to get the fuel out and adjust the trajectory, since that is the purpose of the tank and it is used for that purpose without gravity as it is designed to. No gravity, no bubles and no issues that are caused by using 4 tanks instead of the 1 that is actually needed in the first place.

    --


    ) Human Kind Vs Human Creation
    ) It'd be interesting to see how many humans would survive to serve us.
  70. Re:Wow! What an innovative idea! by RKBA · · Score: 1

    Unless the fuel tank has a membrane that has a pressurized gas on one side in order to maintain constant pressure on the fluid and prevent the formation of voids (aka; bubbles), such as my under-the-counter reverse osmosis water filter tank has in it.

  71. Re:Wow! What an innovative idea! by Simian+Road · · Score: 1

    You are assuming that these old satellites actually have a physical connection between the tanks to balance the fuel load. If not, then a method to even it out (without some sort of pipe) is actually a very good idea.

  72. Comment removed by account_deleted · · Score: 1

    Comment removed based on user account deletion

  73. Re:Economies of Scale: Standardized Thruster Modul by Anonymous Coward · · Score: 0

    How about thruster modules which can attach to satellites with a standardized mounting system? Then you could extend satellite life by having the old module detach itself and re-enter the atmosphere, letting the new module attach itself in its place. Because then they'd have escape velocity?...

    To my understanding, satellites are highly compact nuggets of streamlined function. Standardized mounting would waste space, add mass and another point of failure. Also, nobody would ever agree on what's the best way to mount stuff. You think aerospace engineers get out much?
  74. NASA doesn't have the incentive to do this by patio11 · · Score: 1

    Private space companies, who incidentally are booming and profitable with regards to satellite operations (because, unlike everything else done in space, they bring back real, measurable benefits to mankind), have great multi-million dollar incentives to keep costs down. You save the shareholders a million bucks with a bright idea? Congratulations, collect a $10,000 bonus. However, at NASA, the bureacracy exists to perpetuate itself and that does NOT happen by saving money, it happens by spending it. $10 million extra in operational costs is 10 million opportunities to buy the votes or publicity that they need to get their next $400 million mission-to-nowhere approved. That is why cost savings which would make this article seem like a footnote (gee, lets start with "Stop sending up shuttle missions since we know they are hideously expensive and of no scientific value whatsoever" and move on from there) will never, ever be approved.

  75. Re:Wow! What an innovative idea! by MarsDefenseMinister · · Score: 1

    Please read Apollo 13 and then get back to us. They had just such a cross-connected system, and when one of their several oxygen tanks blew out, they lost all their O2, rather than just some of it.

    --
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  76. Re:Wow! What an innovative idea! by sholden · · Score: 1

    Except of course that sending a person up there to rework the plumbing will cost about a trillion dollars, whereas given the that the hardware is already up there, already has a ridiculous four fuel tanks and when one is empty we fail design, and (I assume) already has the hardware to do the fuel balancing the complicated heating way it seems a cheap way to get an extra 6 months of service from an expensive asset.

  77. Re:Wow! What an innovative idea! by ThePengwin · · Score: 1

    even better - one big ass tank!

  78. MOD PARENT UP by Harmonious+Botch · · Score: 1

    The article he refers to has a much better explanation than TFA.

  79. Re:Wow! What an innovative idea! by Harmonious+Botch · · Score: 1

    If it gets punctured or the control valve goes wonky, you lose all the fuel.

    If you have four fuel tanks, you still have at least three other tanks. So any reasonble person would suspect. But in the design that they used, according to a more informative article at http://www.eurekalert.org/pub_releases/2007-09/pu- era090507.php,

    "The tanks are pressurized with the helium. If one tank runs out of fuel, the next time the valve in that tank is opened to ignite the rocket thrusters, the helium from that tank mixes with fuel going to the thrusters from the other tanks, preventing the thrusters from firing and shutting down the propulsion system." In other words, in this design, if one tank empties completely, it screws up the other three thrusters. The way they did it, four tanks do not increase reliability, they actually increase the likelyhood of failure.
  80. Re:Estimating hydrazine mass by its thermal effect by DougWebb · · Score: 2, Informative

    This paper sounds like they're relating the amount of heat put into a tank, and the tank's temperature. From this relationship, they're getting a better determination of the total hydrazine in each tank, and thus they can better balance the fuel in each tank.

    Basically, yes. I did an internship with GE AstroSpace during the summer of 1991, and I worked with an engineer in their propulsion group testing exactly this concept. We had a small tank, which we covered with heating elements and temperature sensors, wrapped with typical insulating materials as it would be on a satellite, filled it with various amounts of fluid and helium, stuck it in a vacuum chamber (to eliminate convection effects), and ran it through some heating and cooling cycles while measuring the temperature response.

    There's a formula from thermodynamics (which I no longer remember) that relates the change in temperature to the energy added to a system, the mass of the system, and the thermodynamic properties of the materials in the system. In our experiment we knew the values of all of the variables within a certain error, and we were able to verify that the equation was accurately modeling the test. We were also able to invert the equation to solve for the mass of the propellant, and with some fancy analysis we determined the error range for that mass, given the error ranges of our other variables. (eg: the amount of energy going into the tanks depends on the voltage and current going to the heating elements, which the satellite telemetry could measure and report but not precisely, and the temperature could also be measured and reported but not precisely.)

    What's really key in the end result isn't the mass of the propellant left in the tank; it's the error. As you noted, the traditional approach is bookkeeping, where the amount of fuel used for each burn is estimated, and over time the errors in that estimate add up. So, near the end of life, you know that you have 2 years worth of propellant, plus or minus six months. With the temperature-response approach, we were able to show that you can reduce the error to plus or minus two months (for example). With bookkeeping, the satellite has to be replaced at 2 years - six months, but with temperature-response it can be replaced at 2 years - two months: four additional months of service, which saves millions of dollars by delaying the new satellite.

  81. Re:Wow! What an innovative idea! by rts008 · · Score: 4, Insightful

    Wish I had mod points for you for bringing me back down to Earth, so to speak. (why yes, that IS a selfish attitude!)

    My first thought when I read the summary was along the lines of this:
    WTF?!?!? We've been building semi's (18 wheelers) and satellites about the same amount of time- have the rocket scientists not heard of crossover fuel lines? (they connect left and right tanks and allow for equalization of the fuel level), then I thought...Hmmm...Space, the final frontier...Oh wait! Uhmmm atmospheric pressure, constant gravity from a predictable direction, reasonably constant temps and density- in a moderate range....none of this applies! WTF do we do now?

    I hereby revoke my armchair Astrophysics and Rocket Scientist privileges for a week.

    Mechanical/electrical engineering in space is no trivial thing. Obvious Earth-bound solutions seem to fail frequently when applied to cold vacuum with micro-gravity. It may not always seem to be so difficult from here, but up there it could be a whole new problem.

    Hopefully, even their most inaccurate 'fuel gauge' is better than the one in my car...I either have a quarter of a tank (when FULL) or it reads Empty below an actual 3/4 tank, and you have to use the odometer (Oh Sh*t!, was it reset last fuel-up?!?!?) to guesstimate what the real fuel level may be.

    Yes, you all can laugh at me for this. My only semi-reasonable defense can be that I just walked in from work 10 minutes ago, after dealing with John Q Public and Josephine Sixpack for the last 10 hours. I mistakenly bit this worm, dunked the bobber, and now am caught...hook, line, and sinker.

    My bad, but I'm at least mouse/man enough to admit it!

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  82. Re:Wow! What an innovative idea! by XavidX · · Score: 1

    I dont see why they dont have 1 big tank that can be shared. I mean all you need is hoses after that.

    On the other hand I have no idea what the f*** im talking about. I've never even thought of building anything for space before.

  83. Re:Wow! What an innovative idea! by HUADPE · · Score: 1

    The tanks can refuel each other, so at the beginning of the mission you can easily fix the issue, the problem here is that it is difficult to tell if a tank is at 10% or 5%, so measuring where the fuel needs to go is very tricky.

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  84. Re:Wow! What an innovative idea! by zcat_NZ · · Score: 1

    When you're getting low on ammo, you shoot an armoury?

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    455fe10422ca29c4933f95052b792ab2
  85. Re:Wow! What an innovative idea! by darthflo · · Score: 1

    Are we talking about the "if one tank fails the other three will be okay and fully unable to position the satellite" kind of redundancy here? I don't really see any advantage of that over "if the one tank fails we'll be fully unable to position the satellite (while saving millions on three tanks and an expensive-as-fuck fuel balancing system)".

  86. Re:Wow! What an innovative idea! by rbarreira · · Score: 1

    Please explain how it's possible to have -8 kilograms of fuel :P Anti-fuel perhaps?

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    The AACS key is NOT 0xF606EEFD628B1CA427BEA93A9CA9773F
  87. MOD parent up, seconded by Jaseoldboss · · Score: 1
    Link answers another question asked in this discussion about the possibility of using a single tank.

    "Modern satellites generally have a single fuel tank, but it was common years ago to design satellites with more than one tank."
  88. Re:Wow! What an innovative idea! by mikael · · Score: 1

    That's definitely a more detailed article. I wonder why they couldn't store the fuel in a bladder, and have it squeezed out like a toothpaste tube, rather than having it sloshing all over the place in a tank. They would still use the Helium, but it would be easier to tell how much fuel is left.

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  89. Re:Wow! What an innovative idea! by UbuntuDupe · · Score: 1

    You mean create a single point of failure?

    Yes, exactly, like when the Ubuntu install process HIGHLY RECOMMENDS that you overwrite the MBR with GRUB when you've put Ubuntu on a secondary hard drive.

    Design principles: they don't apply to products that people recommend to me.

  90. Re:Wow! What an innovative idea! by Anonymous Coward · · Score: 0
    WTF?!?!? We've been building semi's (18 wheelers) and satellites about the same amount of time

    It boggles the mind that you kids just make shit up like that when a little googling will get you this:

    August Charles Fruehauf (1868-1930), was a blacksmith and carriage builder in the Detroit area. In 1914, he built a trailer to carry a merchant's pleasure boat, which was to be hauled by a Ford automobile. The trailer was a success. The merchant asked Fruehauf to build additional trailers to haul lumber. These trailers, which Fruehauf called "semi-trailers", became very popular. In 1918, Fruehauf incorporated his semi-trailer manufacturing company, and the Fruehauf Trailer Company was was formed.
    The first satellite, Sputnik, was launched October 4, 1957. It had no fuel.

    Now get off my lawn. And no, you can't have your balls back, you damned kids!

    -mcgrew
  91. Re:Wow! What an innovative idea! by JavaRob · · Score: 1

    Right, and you kind of figure it would have to be flexible... because you sure as hell aren't going to have AIR bubbles leaking in from outside.

  92. Re:Economies of Scale: Standardized Thruster Modul by StCredZero · · Score: 1

    Do aerospace engineers get out much?

    Who do I know who's an aerospace engineer? Hmmm. The keyboard player in my band. Does he get out much? He has a blonde hottie wife who has a bunch of hottie friends. And he's in high enough demand that he flies to gigs around the country.

  93. Re:Wow! What an innovative idea! by dgatwood · · Score: 1

    That's why I said you would need valves to prevent backflow, and, ideally, sudden pressure loss sensors to cut off that tank just to be certain. Losing all your propellant because of a single tank failure just isn't a plausible scenario. Losing it because of a single hose failure in just the right spot is, but it would be anyway.

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  94. Re:Wow! What an innovative idea! by dgatwood · · Score: 1

    Seems to me that you're either pumping liquid or you aren't. If it starts sucking air, you could detect that and route fuel from a different tank, then pump an equal amount of fuel from every other tank equal to the total amount of fuel expected in an average tank divided by the number of tanks. Over time that should average out to all tanks being equally full.

    This just seems to me like designing a car with an engine that fails catastrophically if it runs out of fuel, and instead of fixing the engine design, putting in a cut-off to automatically shut down the distributor when the tank gets below a quarter tank.... It's a clever workaround for existing satellites, but it still seems more of a workaround than a feature.

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    Check out my sci-fi/humor trilogy at PatriotsBooks.

  95. Re:Wow! What an innovative idea! by dgatwood · · Score: 1

    Yup. A failure in that single line is catastrophic, but so would be the same failure in the individual lines. If the probability of failure of a line during the product's life is n, then the probability of failure of at least one of k lines is k * n. Therefore, the single point of failure can be shown to have a substantially lower risk of failure than the multiple line design.

    It's like hard drives. If you have one large disk with all of your content, you are less likely to lose data than if you have two disks in a RAID-0 striped array because the changes of each drive failing are about the same, so having two drives doubles your risk. Since loss of either disk will probably result in loss of all of the data in a striped array, you're better off with a single disk unless your only goal is to overcome throughput limitations.

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  96. Re:Wow! What an innovative idea! by Anonymous Coward · · Score: 0

    dgatwood, Sorry dude, but you really are so ignorant in this area that you should educate yourself a little before you start writing down your thoughts and embarrassing yourself... I used to work for MIT's Lincoln Labs on NOAA weather satellites and usually the designers of those things go to such exorbitant lengths to ensure redundancy that it is ridiculous, occasionally though one of them dies and needs to be replaced with some young punk fresh outa school, then his work is highly scrutinized by those that have been designing systems to withstand ionizing radiation (ever see what that does to a computer?), 500 degree temperature changes happening almost instantaneously, induced voltages that'd kill you if you were exposed to them and if they weren't handled properly, and I could go on and on... this problem is not nearly as simple as you make it out to be, so relax, realize for just one second that you do not know everything about it, and go back to playing WoW in your mom's basement.

  97. Re:Wow! What an innovative idea! by justme8800 · · Score: 1

    >>The obvious solution would be to just combine the output of all of the tanks and then split it back off to the engines

    >You mean create a single point of failure?

    Well, that sure beats four single points of failure...

  98. Re:Wow! What an innovative idea! by stonecypher · · Score: 1

    If there are four propellors with separate tanks, and one empties early, borrow from other tanks so you don't have to throw the whole thing out! What a brilliant idea! I think that's worthy of a patent.
    Try reading the patent, UbuntuDope. The thing being covered is the algorithm to use the other three engines to do what the almost-empty one would have. There is no "borrowing from other tanks," as they can't be connected; if they were, one rupture would dunce them all. By the way, I realize you have a deep background in rocket physics, so I'm not going to point out the obvious, that the math to get three undesirably aligned rockets to pretend to be a fourth is actually tremendously complicated, and several pages long.

    Because you obviously already understand this. (cough)
    --
    StoneCypher is Full of BS
  99. Re:Wow! What an innovative idea! by HUADPE · · Score: 1
    If it starts sucking air,

    It's in space. If it starts sucking vacuum, it's gonna break. Space makes things harder than just your car. Also, there are no service stations up there.

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