Super Strong Metal Foam Discovered
MikeChino writes to tell us that a North Carolina State University researcher has discovered what appears to be the strongest metal foam yet, capable of compressing up to 80% of its original size under load and still retain the original shape. The hope is that this amazing material could be used in cars, body armor, or even buildings to absorb the shock from earthquakes. "Metal foam is exactly what you might think – a cellular structure made from metal with tiny pockets of space inside. What makes Rabiei’s metal foam better than others is that she’s been able to make the tiny pockets of space more uniform. And that apparently is what gives it the strength as well as elasticity it needs in order to compress as much as it does without deformation. Many tests are being performed in the laboratory to determine its strength, but so far Rabiei says that the spongy material has 'a much higher strength-to-density ratio than any metal foam that has ever been reported.' Calculations also predict that in car accidents, when two pieces of her composite metal foam are inserted 'behind the bumper of a car traveling at 28 mph, the impact would feel the same to passengers as an impact traveling at only 5 mph.'"
Soon the roads will be bumper car mania.
Is it simply the uniformity in the cellular structure? What is the difficulty/breakthrough in achieving higher uniformity?
Fuck systemd. Fuck Redhat. Fuck Soylent, too. Wait, scratch the last one.
No details on how they made it, or how feasible it will be to scale up.
-- these are only opinions and they might not be mine.
It would be nice to see how this could be introduced inside the lining of a car to help the impact at a high speed collision.
Such as on a highway where many people die yearly, maybe it might give a bit more possibility to avoid also havign pieces fly off, as they would stay all together with this foam lining/mesh...no messy bumpers split into a million pieces..making clean up quicker and more efficient as well.
and underwear design problems! If we can just get some aluminum oxide mixed into the alloy...I'll be free, free at last!
I think I'd rather have some of this between me and a potential impact than a classic airbag, if it came to the crunch. What do they use for an inflation gas generator - sodium azide is it? Nasty stuff. Like driving around with a firecracker held in front of your face.
Do not mock my vision of impractical footwear
"...behind the bumper of a car traveling at 28 mph, the impact would feel the same to passengers as an impact traveling at only 5 mph,,,"
George Carlin used to point out that if you put a large spike on the steering wheel so that the driver would suffer badly in a collision, the numbers of collisions would drop dramatically.
Best regards.
...for the downstairs neighbor's protection.
Living With a Nerd
http://www.rexresearch.com/rabiei/rabiei.htm
In other words, calling insurance companies, calling the police to file a traffic report, possible layer involvement?
Place this behind an existing body armor compound (one that stops the bullet) and use the foam to absorb the remaining shock. Then you could survive being shot and also continue to return fire without being thrown back or suffering bad bruising.
Two youtube videos about the material:
http://www.youtube.com/watch?v=mI5ZzfOlbKA - earlier video
http://www.youtube.com/watch?v=wfFcs25KmMc - one week old video
Shows among other things compression tests of the material.
It's The Golden Rule: "He who has the gold makes the rules."
Scaring the drivers is not a better idea than making cars safe enough to tolerate drivers' faults. It's just not.
Machines have to be usable.
It's funny how out-of-shape nerds that OD on Dr. Pepper and Cheetos and avoid outdoor activities often support survival of the fittest.
"I like to lick butts!" by MobileTatsu-NJG (#32700246) (Score:5, Informative)
Error establishing a database connection... Is there any other link to the article?
We just griped about that.
>capable of compressing up to 80% of it's original size
"It's" == "It is." No exceptions.
The genitive of "it" it "its."
Sincerely,
Grammar Police greetings from somebody for whom English is the 3rd language.
thegodmovie.com - watch it
Au contraire! Some of the impact force will compress the foam, instead of compressing the child's head.
My testing has conclusive shown that a child's head, impacted at 25 mph by a block of this foam, will compress only 3 inches, compared to 5 inches when hit by a piece of solid aluminum.
Clearly this means that children will be 40% less dead when hit by a Canyonero driven by a soccer mom texting her neighbor's landscaper about getting her garden tilled*, provided that the Canyonero is equipped with this foam.
*And by getting her garden tilled, I mean having her bushes trimmed**
**And by having her bushes trimmed, I mean having bulbs planted***
****And by having bulbs planted, I mean having roots... oh screw it. I mean having a tryst.
"Trolls they were, but filled with the evil will of their master: a fell race..." -- J.R.R. Tolkien on Olog-hai
Yeah, try that without a seatbelt or airbag then. You'd still be crushing your chest into your steering wheel at 28 MPH, unless this stuff also generates a star trek inertial dampening field.
Fun with Anagarams! LADS HOST, SHALT DOS. HAS DOLTS. AD SLOTHS, HATS SOLD. ASS HO, LTD.
As a rough approximation, would the decreased shock from collision drop quadratically as opposed to linearly? Someone feeling the shock of a 80mph crash as opposed to 100mph will still likely get hosed off the road at the end of the day.
It sounds like a cool material, but the last thing we need is for something to make the idiot behind the wheel feel SAFER.
Oddly, the vehicles that make you FEEL safest are the most dangerous on the road -- SUVs. More people die in SUVs per passenger mile than any other kind of vehicle, and the reasons are simple. Their weight makes braking and handling problematic, their height makes handling problematic and rollovers easier, and they have no crumple zones. This stuff wouldn't make you feel safer, but it would make you BE safer.
George Carlin first talked about the metal spike, but he was joking. You're not supposed to take a comedian seriously, you know.
If I have a choice between hitting a pedestrian or a utility pole, I'll hit the pole. With the spike, one might not make that choice. You have to be crazy to think dangerous cars are safer; cars used to be a lot less safe then they are now; metal dashes, no ABS, no airbags. And then as now it was said "the most dangerous part of the car is the nut behind the wheel", and the people who said that were the ones who were against seat belts. With today's safer cars the death rate per passenger mile has plummeted.
Free Martian Whores!
I just saw a really interesting documentary on this over the weekend. They called it Unobtainium, but I'm pretty sure that's just marketing speak. Turns out there's a bunch of it just ready to be harvested about 6 light-years away, but there's a catch ...
Clearly this means that children will be 40% less dead when hit by a Canyonero
That might be enough for Miracle Max to work with!
****And by having bulbs planted, I mean having roots... oh screw it. I mean having a tryst.
I'm still confused... What's a tryst? Are they perennials? What's this landscaper's number, I think I could use a tryst or two.
The enemies of Democracy are
When you say "fucking magic" you mean elixirs of love and the like ?
It might be flame-ish, but some things don't add up. The force during impact is proportional to the acceleration from impact speed to zero. For a perfectly designed bumper, the acceleration (change in speed) will be linear from initiation of impact to zero speed.
Here's the rub - most impact at 28mph is likely going to be absorbed by the crumple zones in the fenders, not the bumper. The bumper is already going to compress at least 25-50% at impact and this is going to increase that to maybe 90% (I'm assuming at 28mph it will go partially plastic). So out of the 8-12" of compression, we're getting an extra 2"-3" from the bumper. The numbers don't quite add up.
Is it just my observation, or are there way too many stupid people in the world?
http://www.inhabitat.com/wp-content/uploads/2010/02/Metal-Foam-2.jpg
I hate those pictures where you have to try to find the foam.
~~ Behold the flying cow with a rail gun! ~~
Don't count on this going very far.. Iran will take her back to use the metal for some nuclear reactor.. then she'll go missing... [story to cont..] (from the video) "Feerst of all, this aloomeenum has ten percent denseeeety of the origeeenal alooomeenum" (in her bad persian accent)
I think it's like a cyst, only three times as much.
I got this from etymonline.com:
late 14c., from O.Fr. tristre "appointed station in hunting," possibly from a Scand. source (cf. O.N. treysta "to trust;" see trust).
So I think maybe she has a furry rodent (perhaps a muskrat or beaver) she needs the gardener to take care of with his big gun.
"Trolls they were, but filled with the evil will of their master: a fell race..." -- J.R.R. Tolkien on Olog-hai
This material reminds me of the lunar module's landing gear, made out of collapsible aluminum honeycomb. Look here for the word aluminum. Highly interesting.
Hmmm, now I'm thinking I'd be more interested in the woman's rodent than the gardner's gun. I don't like guns, they make me feel nervous and awkward as I try not to look at them.
The enemies of Democracy are
On a day where grammar and spelling made the front page, surely we can use the correct "its" ?
"Survival of the fittest" doesn't mean survival of the physically fit, it means the most fit to survive in its environment.
Free Martian Whores!
Here you go. Not just pics... video!
"Trolls they were, but filled with the evil will of their master: a fell race..." -- J.R.R. Tolkien on Olog-hai
The spike in the middle of the steering wheel thing is fucking retarded, because someone can come right into your lane or even hit you head-on while you're parked, and then you get stabbed for no fault of your own. Do yourself and the world a favor and stop repeating such a stupid meme, even in jest.
"You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
It sounds like a cool material, but the last thing we need is for something to make the idiot behind the wheel feel SAFER.
What we need to do is make the driver feel more connected to the road. Cars with poor handling, or with poorly done alignment (the last three cars I've taken to the Alignment shop had too much toe due to shitty alignment done before I got them... er, make that two, because I had roughed in the toe on one of them myself, and tried to get it to spec but I didn't have a truly flat place to do it) make the driver feel insulated from reality. Make them pay attention while they drive by making the car responsive, and you'll see less accidents. Well, you'll probably see more for a while, maybe even a generation, like we've seen with ABS and traction control. But you can't change human nature; that's no reason not to make cars safer.
I don't mind if you make your car less safe, though. Then when someone crosses into your lane and hits you when you have nowhere to go, you can be dead, and you'll stop making such retarded comments.
The best thing we could do for road safety is to put a six inch spike onto every steering wheel - you'd
...die horribly the first time someone else did something stupid and hit you. Which is okay with me if it happens to you, but not if it happens to me.
(BTW that's Max's idea, not mine).
It's George Carlin's idea, and he probably didn't mean it seriously. He got paid to make people laugh, and knew how to do it, but now he's dead. He didn't install the steel spike in his own car, so presumably he was only kidding.
"You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
If we're going for stupid ideas that might keep people from killing themselves, why not just ban cars altogether?
Here's the rub - most impact at 28mph is likely going to be absorbed by the crumple zones in the fenders, not the bumper.
Most modern cars have a big plastic bumper cover out front, and in the rear. Under it is a little sheet metal bumper. In between is some polystyrene foam. Replace this with a big foam metal bumper thinly covered with a plastic bumper cover, and more of the impact will be absorbed by the bumper. The material could wrap around the inner fenders (where the real crumple zones live - the outer fenders definitely play a part and absorb quite a bit of the impact force, but the unibody does most of the work) and play a bigger part there too, with the bumper cover extending all the way to the cab.
You could also put the material in the doors, with pockets cut out of it/molded into it for the window motor &c. The glass of course, takes up very little space. The mechanism usually consumes quite a bit, but not always. It was quite small in my 240SX, leaving quite a bit of empty space in the door in all positions.
"You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
"Can a car with magic foam in the bumper really make a 30mph collison feel like 5mph?"
In the end - they blow up the foam!
Do you have physics to back you up? No, I didn't think so.
Take a new Toyota Tacoma. Assume weight savings in replacing bumper with foam metal is used elsewhere so you have the same mass vehicle. A Tacoma weighs approximately 4000 pounds, which is approximately 1800 kg.
Kinetic energy is given by:
e=0.5*m*v^2
m = mass
v = velocity (or speed for our purposes).
The kinetic energy of a Tacoma moving at 28 miles per hour is approximately 141 kJ.
The kinetic energy of a Tacoma moving at 5 miles per hour is approximately 4.5 kJ.
That is, the foam bumper only has to absorb 31 times as much energy as the solid bumper to perform to the quoted standard.
See quote below, which is from here: http://www.rexresearch.com/rabiei/rabiei.htm
We see they estimate a factor of 80 improvement of energy absorption over the foam metal's equivalent bulk material. They don't say, but let's assume (reasonably) that they are talking about linear compression. Let's assume for a second that the stock bumper is made of a block of solid steel that doesn't absorb any energy. It's not, and it does, obviously.
If their estimate is correct, and a foam bumper of the same size will absorb 80 times as much energy as its solid counterpart, then the passenger in the 28 mph impact would feel 1-2 kJ of energy instead of ~140 kJ of energy. Obviously the bumpers are not solid metal, and they already have some energy absorption capabilities built into them.
Based on the factor of 31 between the kinetic energies of the vehicle at different speeds, I think their claim is the opposite of bullshit. It's reasonable.
Clearly this means that children will be 40% less dead when hit...
This can be reduced further, to about 20% dead, by encasing your children in a suit of spongy metal.
Don't you want your children to be safe from the outside world?
Order yours today!
Kid on a bike? I'm 33 years old and I bike to work, you insensitive clod. You're right, though -- no amount of foam on the car is going to help. In the matchup between 2 tons of steel, in any form, vs. 165 pounds of skintanium, skintanium loses every time. I don't have any crumple zones.
---
ECHELON is a government program to find words like bomb, jihad, plutonium, assassinate, and anarchy.
because cars are not solid - they are mostly stamped metal. Engine blocks and drivetrain components that are normally solid pieces would benefit the most. I can already see a new breed of Indy Car coming out of this. Aircraft engines, etc.
From the wikipedia article on anti-lock brakes:
Anti-lock brakes are the subject of some experiments centred around risk compensation theory, which asserts that drivers adapt to the safety benefit of ABS by driving more aggressively. In a Munich study, half a fleet of taxicabs was equipped with anti-lock brakes, while the other half had conventional brake systems. The crash rate was substantially the same for both types of cab, and Wilde concludes this was due to drivers of ABS-equipped cabs taking more risks, assuming that ABS would take care of them, while the non-ABS drivers drove more carefully since ABS would not be there to help in case of a dangerous situation.
From wikipedia's article on risk compensation:
In 1981 John Adams published a paper, The efficacy of seatbelt legislation: A comparative study of road accident fatality statistics from 18 countries, Dept of Geography University College, London 1981 - published in 1982 by the Society of Automotive Engineers.[3] This showed that in the countries studied, which included states with and without seat belt laws, there was no correlation between the passing of seat belt legislation and the total reductions in injuries or fatalities. When all associated fatalities and injuries in road accidents were included, it appeared that some accidents were being displaced from car drivers to pedestrians and other road users.
I agree with the earlier poster. A spike would make the road much safer for pedestrians, bicyclists, and motorcycle riders at the expense of drivers.
I believe this is the picture in question.
Sig: I stole this sig.
You might call it steering feedback or road feel. I probably would too. But to a soccer mom, it means the wheels are shaking so much they're about to fall off and the power steering feels like it's broken.
Needless to say she's on the cellphone explaining that to the garage as she shoots through red lights and ignores a firetruck with its blues and twos going...
Confucius say, "Find worm in apple - bad. Find half a worm - worse."
Surely I'm not the only one that finds this statement,
"capable of compressing up to 80% of it's original size under load and still retain the original shape",
to be conflicted. Or this one,
"in order to compress as much as it does without deformation".
Come on, compression is a form of deformation.
So the stupid driver who was texting on their mobile phone or eating a burger is fine, great. What about the ten year old old they've just thumped into with their SUV? Does it help them at all?
they should have been wearing a metal foam bike helmet
LOLZ, I thought the same thing, it is liek saying someone discovered an LCD TV in a cave and they had to reverse engineeer it in order make TVS.
Tsukasa: All I really want, is to be left alone...
They also use this for helicopter seats. A helicopter can stall out and hit the ground doing 15G's, and the pilot can walk away. They have an absurdly huge amount of crumple. Let me tell you though, a pain in the ass to build things around the pilot that can withstand the 15G's also, so that something doesn't fly off and otherwise kill him, especially when they want them light as can be and cheap.
children will be 40% less dead
So would that make them only mostly dead instead of all dead?
"If a nation expects to be ignorant and free in a state of civilization, it expects what never was and never will be."
But that's the whole point of crumple zones - the point of impact on the car goes from 25mph to 0mph instantaneously; but because the area immediately behind it crumples, the rest of the car takes longer to go from 25mph to 0mph. Still pretty quickly, but not instantly. That reduces the deceleration you experience, and thus makes it (more) survivable.
It's official. Most of you are morons.
In all the videos the foam was compressed but did not spring back. Would that mean that every time you hit something the foam would have to be replaced, much like the foam in a helmet? How many people would do this? How many cars would be going around with ineffective energy absorbers? There is a reason springs are used to absorb these impacts; repetition.
take the subway
walk to work
result: all car accidents successfully avoided
intellectual property law is philosophically incoherent. it is your moral duty to ignore it or sabotage it
If light foam can hit like a brick then this stuff would trash the spacecraft. I heard that NASA was considering an ablative hull design for the next shuttle upgrades.
I've always thought the most beautiful women in the world come from Iran, Pakistan, and India. And they're intelligent, too!
With today's safer cars the death rate per passenger mile has plummeted.
What you've said is accurate, but doesn't really give an accurate portrayl of the situation.
Cars have gotten vastly safer, more miles are being driven, yet fatalities have barely budged.
The # of auto deaths has been amazingly consistent over the last 35 years (give or take a few thousand/year).
http://en.wikipedia.org/wiki/List_of_motor_vehicle_deaths_in_U.S._by_year
[Fuck Beta]
o0t!
It's not just about absorption of energy - a solid, stiff bumper can absorb energy. It's about rate of deceleration. The the theoretical minimum is total change in speed over total change in distance (constant deceleration). The minimum change in speed is fixed by the impacting speed and end speed. The maximum change in distance is fixed by the depth of the bumper. The way to minimize deceleration is to get the declereation to happen over a greater distance than the bumper: allow the engine compartment to crumple and cushion the deceleration, not just the bumper.
But moderation will not do the job. If you want me to stop telling the truth even over the objections of liars, you're going to have to ban me from slashdot.
"You're right," Fisheye says. "I should have set it on 'whip' or 'chop.'"
Actually you do, with most cars... Because your center of mass is above the centroid of impact in the nose of the car, you get tumbled over onto the hood and then windshield by the impact, and are accelerated over a significant distance as that happens. Unless the car's fast enough that you then faceplant into the windshield.
There's an airbag in research which fits into the gap between the hood and windshield, to deflect you gently out of that as well, absorbing you in low speed impacts and flipping you (much more gently) up and over the roof in higher speed impacts.
Doesn't work as well for SUVs where there's vehicle nose at your waist and chest level. But normal cars are already much better than "splat", and getting better as pedestrian safety standards round off corners and put energy absorbtion into the hood and engine top (part of the reason for those flat, plastic panels on the top of a lot of engines these days).
They've already got it, just need to bring the cost per sq.cm down to pratical levels.
Mod me up/Mod me down: I wont frown as I've no crown
I don't know how common they are, but I have seen compression systems on bumpers for well over a decade. What makes metal foam better than every other impact compression system out there?
They don't talk about it, but while the metal foam compresses better, it would also bend easier. You can't simply replace the studs for the bumpers with metal foam, or you risk the bumper folding under the car on impact, which greatly increases the chances of rolling the car. You would have to encase it, to ensure the bumper slid in the right direction. But at that point, why not fill it with compressed gas (with a limited release valve), or whatever else?
If it is not transparent then I am not interested :-)
So happy to hear that I'll be "gently deflected flipping me up and over your roof". You make it sound like a positive experience I'll be wanting to have every week.
A ton of metal is still a ton of metal and I think this still means that I'll go from walking across the road to be hit by a ton of metal moving at 28mph. Your car might be nice and gentle to me but I think this means I am now moving at high speed, 2 or 3 metres about the ground, with my unprotected skull about to impact either the tarmac road, a car moving at 28mph in the opposite direction, or some steel street furniture at high speed.
I'm really happy to hear the metal foam might mean my injuries in this situation would be reduced, as you rightly say pedestrian safety standards on cars are really helping reduce injuries, this is indeed a good thing. But road user education is definitely required (pedestrians, car users, bike users and all) to reduce collisions in the first place.
I quickly scanned TFA, but didn't see what the 'metal' actually was (steel? iron? titanium?). With a vastly larger amount of delicate structure potentially exposed to the environment, I think corrosion could be a significant problem.
And what is your are of expertise, are you even an engineer?
What mass vs. velocity formula do you use to calculate how big the
bumper has to be in order for the foam to be able to do what the person says it does,
as you are obviously more aware then we are...
My first thought was how similar the metal foam is to a metallic meteorite.
Tiller's Rule: Never use a word in written form that you've only heard and never read. You will end up looking foolish.
See http://www.freepatentsonline.com/7641984.pdf
Oh, I'm sorry sir, I thought you were referring to me, Mr. Wensleydale.
How about glass spheres (melting point 2300C) and fill with aluminum (melting point 660C) ?
The glass is fairly light, even a little flexible, and cheaper than steel.
...it made me think of bird bones: http://farm2.static.flickr.com/1391/548392054_0a1d20612b_o.jpg
Correct.
...until he eats you.
If you were trapped in the rubble of a 7-11 in Haiti for 15 days, with nothing to eat but Dr. Pepper and Cheetos, you would out-survive the guy who eats nothing but organic foods.
If I have a choice between hitting a pedestrian or a utility pole..."
You failed to mention who the pedestrian is. Consider:
Mother-in-law vs. pole
Jessica Alba vs. pole
Zombie vs. pole
Trysting wife's gardener vs. pole
Hitler vs. pole
Hitler vs. Pole
(a little WWII humor there...)