NASA Test Shows Foam Could Be Culprit
Ben Hutchings writes "The BBC has a report on an impact simulation that aimed to recreate the impact of insulating foam on Columbia's wing. The result was a large hole that probably could not be repaired in orbit even if it was known about."
Why do they always mention that the astronauts couldn't repair the damage? They could still potentially be rescued if they had known about the damage. NASA still failed in their basic responsibility to those in space by not pursuing the potential damage further and not monitoring the basic condition of the aircraft.
So what? Wouldn't it still be possible to somehow move the astronauts into a rescue shuttle or something?
I was watchinbg something on channel 7 about this, and they mentioned that this happens at almost every shuttle launch. Apparently it happened, but didn't create such a large hole on another shuttle a few months before columbia. I guess they better fix their stuff before they go off blasting into space again. It also showed how everything melted down because of that hole, scary how such a minor thing can cause such disaster
Those astronauts should have realized their beers would get all shaken up on that rocky ride to outer space. If only NASA had told them to tap the top of the can repeatedly...
*sigh*
Wasn't this already the prevailing theory? What exactly is news here?
deja vu
Burn the land and boil the sea, you can't take the sky from me
so that the next time they observe a piece of foam coming off during the launch, they will take the time to repair the wing before they reenter the atmosphere.
The accident itself is water under the bridge. Let's just hope it never happens again.
More than enough BS
how much supplies do they have on the ship? as in: so they discover a problem that wont allow them to re-enter... do they have enough food and stuff to allow them to stay up there a few more days, until possibly another shuttle could be launched with repair materiels, or at least to ferry the astronauts safely back to earth?
what about the ISS? could they have docked there for a while?
loose your bet?
I assume you mean LOSE your bet.
Emergency Duct Tape (as any studious watcher of the Red Green Show knows, you can make or fix anything with duct tape!)
Please help metamoderate.
A slightly more detailed article is available from fox news. A couple interesting things noted here that aren't in the BBC article is that this was the seventh and final test, and that in addition to the camera lens popping off, several other guages which were measuring the experiment were damaged from the impact.
I'm so glad they used a "similar shuttle," perhaps a model could have worked just as well?
A long habit of not thinking a thing wrong, gives it a superficial appearance of being right.
-Thomas Paine
I've been following this pretty closely since I live relatively near the Johnson Space Centre here in Houston, and quite a few NASA people come in where I work. I've heard a lot of talk about training the astronauts all to spacewalk, and be able to repair minor damage to the shuttle, but what exactly would they do if the damage was too severe to be repaired? Would a second shuttle have to be launched as a rescue mission? Would they have to just abandon the damaged shuttle in space, since it would be unfit for re-entry? There's a lot of talk of repairs but I haven't heard any predictions for scenarios where repair was impossible.
Perhaps NASA should start looking at new designs with potentially fatal flaws. Have they not been using this design for something like 15-20 years now?
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Yeah, and hopefully they'll be quick about it. My life will not be complete untill they finish the ISS.
1. "probably" could not
2. they did know about it and didnt even check it out.
It'll be interesting to see what the reaction to this failure will be.
Challenger didn't really rock the way we did Shuttle missions because the problems that led to its explosion were not core to how the Shuttles are built -- someone / some process screwed up and there was a relatively reliable way to make sure it wouldn't happen again.
Columbia, on the other hand, was destroyed because the design of the Shuttle is so fragile that once you develop an external problem, you're dead -- since they're using tiles that are individualized, there are no spares they could carry that would help them fix this sort of problem.
Hopefully, this will be a step in the right direction -- either a radical redesign of the Shuttle, or its abandonment in favor of a more robust solution.
What we would be interested in knowing is how NASA is taking steps to prevent this from happening again. It certainly would have been nice if BBC had included a paragraph touching on that!
There are two kinds of egotists: 1) Those who admit it 2) The rest of us
I read an article (unfortunately, can't find it again) at a major US news source that said that NASA test engineers were "shocked" when they saw the hole that such a light piece of foam could punch in a hard carbon-reinforced surface. It said that the tests helped to enlighten the engineers about the effects that velocity can have even with very "light" projectiles.
My first thought was this: Seems like they should have been able to easily figure out that this would happen just by considering the mass of the foam, the strength of the wing and the velocity of the shuttle. Why was an experiment even necessary? Doesn't anyone at NASA know anything about Newtonian mechanics?
A quick check on Spacetoday.com points to several good articles ...
SpaceFlightNow article
Florida Today article and it has three video's of the test
Orlando Sentinel article
Washington Post article
Houston Chronicle article
TastesLikeHerringFlavoredChicken
The impact was so violent that it popped a lens off one of the cameras recording the experiment and prompted gasps from about 100-strong astonished crowd.
When I hear of "entertaining" demonstrations to prove a point, I'm reminded of magicians before an audience and furrow my brow.
Is the real "secret" here a less visually spectacular flaw, not in a bodypart but in the design process and it's assumptions?
"It's not your information. It's information about you" - John Ford, Vice President, Equifax
Yes, well, give the poor AC a break. I'm Irish.
It's amazing to think that prior shuttle launches have had foam break off and strike the wing without this happening (according to Discovery Channel). Makes me wonder what was different, perhaps just the size of the foam chunk. It's good to know they finally tested it out to measure the impact. Tragic that people died first. Here's a link to another article on VOANews.com
It most definately could not be repaired in orbit. I can't find the links now, but I remember reading several articles about how the shuttle was designed and built, and how many of the tiles fall off when they are working on the craft in the hangers! To say nothing of how difficult it is even when the adhesive works. One of the articles went on in some detail about the flaws in the design. I'll keep looking, it was most informative. cp
Does this also account for the the angle at which the foam in the wing? They don't mention it so I thought it was a question worth asking.
My understanding was that the foam glanced off the wing at high speeds and wasn't simply "shot" into it from a right angle. I may be completely wrong (and would love to be corrected) on my misunderstanding.
This obviously wasn't the same kind of foam we use to sleep on when we go camping.
NASA is a scary organization. The approach to Columbia has been much more controlled than the Challenger fiasco. If you remember: insiders knew the Oring problem on Challenger, yet slowly leaked the answers to Feynman during the inquiry, making him think he discovered it. You can be sure they knew the problem before the shuttle re-entered.
I caught myself after it was too late, but thanks. ;)
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In all the coverage I've seen of the damage investigation the scientists and reporters have made clear that the Shuttle had essentially no repair capability, so even if the problem had been found, there was nothing they could do about it.
They never seem to point out that there was one thing they could do, which was stop anyone trying to land in it. Fire the thing at the moon (I've seen Space Cowboys, so I know it can be done!) and let the shuttle crew camp out until they could be rescued.
It always sounds like they expected the crew to bound happily aboard, perhaps sharing a rueful smile at the knowledge that they were going to die, but hey, there's nothing we can do about it right?
Cheers, Paul
We've seen something very much like this before, if not the same time. Slashdot search is failing me (it was about a month and a half ago, I posted a comment but it fell out of my recent comment page.) I will then reiterate what I said before, as it again applies:
Why would NASA be shooting the piece of foam at the wing of the shuttle at "about 850 km (530 miles) hour" (sic.)?! The shuttle is going slowly when just taking off in the relatively dense atmosphere of the surface of the earth. As it picks up speed in the thinner upper atmosphere it is also in an environment with less friction.
My point is that if the piece of foam broke off the the top of the shuttle when the craft was doing many hundreds of miles per hour (like when the ET separates - the last time the foam (covering the ET) is on the shuttle) the air is not dense enough to slow the piece of foam enough to possibly impact the shuttle at hundreds of miles per hour.
If you toss a baseball out of a car window when you're driving at 100 mph the ball isn't going to slow down to 0 by the back of the car. It maybe will loose 100 mph in comparison to the shuttle by the time it decelerates a bit from where it broke off to where it hits the wing. That's not such a big deal.
If the foam or a bird with oxygen mask and pressure suit were hanging about at a few tens of miles above the earth when the shuttle is going this fast this experiment would be realistic.
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I don't want to sound blase over these tragic events but isn't re-entry in the shuttle equivalent to driving at 100mph with no seat belt? ie: you take the risks you make the choice... and again surely NASA must have considered an emergency escape pod to counter this kind of scenario? Put the shuttle into Auto-Pilot on re-entry and cram the astronauts into an onboard sardine can... or are astronauts as expendable as the rest of us?
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it's not like the shuttle has a lot of internal cargo space, or indeed, could afford to devote the mass necessary for extensive repair materials: most of that cargo space is devoted to payload, i thought?
i too am curious about just how one might actually go about repairing the shuttle: not all astronauts are qualified for EVA to start (just payload specialists?). and would a repair done in space hold up to the rigors of re-entry? i'm really unclear on the methods used to assemble a shuttle but either it's rivets or welding, and we know the inherent problems in trying to ignite anything in space...
ed
They still speak english in Ireland do they not? You can't lay blame for that on your heritage.
BLAM!
Audience: "oooooo"
NASA engineer: "Folks, this COULD be more proof that MAYBE this is what POSSIBLY caused the accident."
Audience: "Oh, you mean "POSSIBLY" as in, there's POSSIBLY life on mars?"
Please help metamoderate.
Thanks for the great comment, mod this up please, it makes a great point. The math and the physics don't work. This looks a lot like NASA doesn't really know what happened for certain, has found a plausible idea, and to appease the public with an "answer", has concocted this experiment. I think we'll start to see some real answers about what really happened with better proof in time.
1f u c4n r34d th1s u r34lly n33d t0 g37 l41d Capitalization really works: i helped my uncle jack off a horse
...and does anyone believe a word NASA says any more?
Well, I hate to sound callous and all, but... if this indeed was impossible to repair then... well, it was probably for the better.
I mean, I can't imagine having seven people up there dying slowly on live TV. That would have been terrible.
What NASA needs to do now is to just replace the shuttle with something better for crying out loud (the Russians have been doing space on the cheap for any number of years. The STS does not really save us that much money) and get on with life.
Right after the shuddle incident I remember reading something to the effect that the foam issue is politically charged. Basically, in an effort to be PC, administrators decided, against the wishes of engineers, to replace CFC based foam for a more environmentally friendly non-CFC based foam that wasn't as durable/performant.
Does anyone remember or know anything about this?
I can't verify the claims (or find the article for that matter), but it does seem odd that there were no known/published problems (AFAIK) with the foam for 2 decades...
\forall code \in C, \frac{\Delta readability(code)}{\Delta t} < 0
They paid that money to get the evidence.
The impact speed and angle were not worst-case, but based on average estimates. Real-life damage could be even worse and we were lucky, lucky, lucky before Columbia.
NASA officials resisted making the reinforced carbon-carbon panel available for destructive testing, because they take 8 months and $800,000 to make.
The X-15 was considered experimental throughout its entire career, and it flew 199 times, which is far more experience than the shuttle program has had.
Regardless of SDI and the size of the NASA budget, they do have numerous super computers, as well as access to other computing systems. I seem to recall they even did run some tests. How can the computer models be so far off?
Of course, none of this addresses the issue that if NASAs budget hadn't been crippled for decades there would likely already be repair infrastructure in space, rather than a single space station so hobbled by budget cuts they are now considering abandoning it (further excellent use of a small budget). I'm sorry, I know people lost friends and heros during this tragedy, but unfortunately there are also a number of issues surrounding these events that are almost rather incredulous.
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Fixing my A/C costs a lot more now too.
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Can the impact speed be really that fast? Before the piece of foam fell away from the shuttle, it was moving at the same speed. To impact at 850 km (530 miles) hour, the piece of foam would have to slow down 850 km/h during the short distance between falling off and hitting the wing... during 2 seconds or so. Are the numbers really feasible?
You fail to take into account that the foam breaking off no longer gets the thrust from the rocket. Since it was still accelerating at the time you were driving the orbiter INTO the foam. Not the other way around. Oh yea ... it's LOSE not LOOSE.
ABC News posted several emails about why the shuttle was doomed- apparently the engineers didn't follow the proper reporting procedure to send up a 'red flare' and stop it. I had all the links nicely typed into a story, but it was rejected.
Regardless, pictures were asked for and management squashed it for failing to follow procedure. And now a shuttle is dead. TPP reports, anyone?
...to anyone who's ever ridden a motorcycle. Getting nailed by a bee in the middle of the chest at 75 mph is no treat, let me tell you.
And I'll bet a bee weighs a LOT less than the chunk of foam that hit the Columbia.
Hey, it's not like this was rocket science...just basic PHYSICS, for Pete's sake!
-----------------------
To understand recursion, one must first understand recursion.
Gee. A pound of insulation will knock a hole in a wing when it's shot into it at 500+ MPH. In an effort to give a reason for what happened they had to go this far to do it. Theres no way that a peice of insulation falling off a tank could reach that speed. Remember your high school physics. The insulation probably would have reached terminal velocity long before reaching that speed. This is a cop out, any intelligent person should be able to see that.
I think that this final test is a smoking bun because it shows that pieces of foam can do much more than just cause minor holes in the wing. that might allow a fatal stream of air into the shuttle wing. If Columbia had had a hole in it's wing like this test created, it probably wouldn't have made it anywhere near as close to the landing point as it did.
I'm guessing that this was something of a worst-case scenario, and it pretty much blew the socks off the testers.
(having gotten in my weekly quota of pun, I'm now gonna go do some real work).
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I'm looking through...
And it all would be.. so.. crystal clear...
If it wasn't for the foam...
And the foam keeps.. getting thicker...
And it just keeps.. getting hotter...
And I'm falling into a deep well.
Geez, who'da'thunk it was something as benign as foam? Just goes to show how little it takes to create a catastrophy. Especially considering the harsh conditions space vehicles must endure. It's a wonder that the success rate is as good as it is...
I wonder how rigid / dense this foam was?
(fod = foreign object damage)
I had read once that every shuttle flight reduces the ozone layer by .05%.
Why are they firing the foam at 500 mph? I haven't seen a good explanation of where they get that figure from.
As far as I can see, I'd imagine that the foam falls from the fuel tank/booster onto the shuttle wing. The rate of fall should be only the relative acceleration that the shuttle experiences during the fall. (Since both foam and shuttle are presumably moving at the same speed when it detaches from the launcher)
So the total acceleration should be the acceleration of the shuttle (max 3G at liftoff according to a couple of web sources) plus normal gravity - call it 4 G. At most, the foam could fall the full 56 meters of the shuttle/booster/tank height (and most likely substantially less than that).
So, a quick (and probably hideously wrong) calculation based on v^2=2 * Accel * Distance shows that the end velocity of a body falling 56 meters at 4g should be about 33 meters/second, or 119 kph (74 mph)
Anyone know where I've screwed up on this?
The Challenger (as well as Columbia, and the newer vehicle that was being built - Discovery) had a flaw in the design of its O-ring that NASA itself knew could cause problems in flight. The design itself worked (proven by earlier flights of the shuttles). However, the design was not resilient to, as you said, external problems that were not properly thought up before-hand, such as massive fluctuations in temperatures (which led to the failure of the seal on the booster rocket).
A university student did an excellent case study on the Challenger incident, including the O-ring design "flaw," and what NASA did to improve upon the design.
If it were in NASA's tome of simulated problems, there would have been a way to make sure a rescue would have been possible. Even if we had to park the shuttle in orbit (or on the international space station) until a rescue could have been performed. It tires me to listen to the people that say "well, they would have run out of oxygen if they were not able to return immediately."
Fact: humans will never be able to calculate for every single variable in a system. It's just impossible. I completely agree with you. We will continue to develop better designs that will hopefully prevent further destruction and loss of life.
Ayup
This was the 7th Test, firing a chunk of foam at an actual Carbon-Carbon panel from Shuttle Atlantis. The first story from over a month ago, was a test on one of the Fiber-glass panels from Enterprise.
Though it makes me wonder why they don't do something like that now, anyway. I'm sure there would still be things to be examined and learned at different levels of orbit? Or would something like that take so long to finally get them back down, that it would only be feasible as a last-resort?
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There's something that was said about the piece's tumbling adding to the force of impact; furthermore, there's the chance that ice added to the weight.
I don't know if the ice factor was considered in the size/weight of the test piece here, but the tumbling effect can't be easily reproduced. Maybe the actual speed was lower, and they increased it for the test to simulate the effect of the tumbling of the piece.
AC comments get piped to
NASA's looked into it. Turns out they already designed the reentry to minimize heating loads. The one thing they might have done would have been to favor the left wing at the expense of the right wing.
blargh... I'll bust out the high powered math modeling if I must, but about the "rocket speeding up" theory, the foam has a couple hundred feet to decelerate that much. if the shuttle multiplies it's speed by 4 times or so (to get, conservatively, a 600 mph change in speed, or about 40% of the total speed at the time) in a couple hundred feet it would have to be accelerating at a factor of 40% per length, and thus in the 80 miles or so it would have to travel it would be rougly exceeding the speed of light...
albeit cool, that's not accurate. is this a resonable response or do I have to bust out the white board, TI calculator and rabble rouse my engineers around work?
And Sparkie, thanks for the spelling correction (seriously); I'm a terrible English speller.
I haven't posted in so long, my sig is out of date.
Perhaps someone could explain this to me, but did the original foam piece really hit the leading edge of Columbia's wing at 500+ MPH? I don't know how fast the shuttle was going when the foam detached from the booster rocket, but the foam was moving just as fast as the shuttle prior to its detachment, right? Would it have decelerated -500MPH that quickly? I know this is basic physics, but I'm wondering how they calculated the velocity of the foam. 500MPH seems awful fast for the footage that I've seen.
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Couldn't have been repaired using current design and repair methods might be a little more accurate. NASA can design a procedure for anything!
GO NASA!!!
I have a question - and maybe the question will demonstrate my pig ignorance of the physics of deceleration, but I've not been able to figure this out. In the test they shot this piece of foam at approx 500 mph into the wing at approximately the same distance as the foam flew from the tank to Columbia's wing. Here's my question: At the moment of separation from the external tank, the piece of foam should have had nearly the same velocity as the shuttle/external tank, relative to a stationary object. Immediately upon separation, the foam would have started decelerating and the shuttle was still accelerating, but it seems hard to imagine that at the moment of impact, the differential velocity of the shuttle/tank versus the foam piece would have resulted in an impact at 500 mph.
I mean, it's not like the shuttle flew into a stationary object while it (the shuttle) was going 500 mph (similar to a jet hitting a bird or whatever). Was the shuttle really accelerating that quickly so that in the one or two seconds between foam separation and impact on the wing the shuttle had gained 500 mph in velocity relative to the foam piece? My faith in scientists is such that I imagine this must be the case (since the alternative is that they missed this question) but I would love to have someone with enough knowledge of the science to clue me in.
Hubble was designed for on-orbit servicing (which is different from repairs).
It's got nice easy equipment racks, such that they can just pull one piece of science equipment out, and roll another one in and hook it up.
Quite a bit different from repairs, patching broken tiles on the Shuttle (each one is different, and actually quite brittle), or replacing the carbon-carbon leading edge panels.
Bust out the HP calculator. TI calculators are toys that TI conned high school teachers into requiring that their students have.
From Fox News:
The 1.67-pound piece of fuel-tank foam insulation shot out of a 35-foot nitrogen-pressurized gun and slammed into a carbon-reinforced panel removed from shuttle Atlantis (search).
The countdown boomed through loudspeakers, and the crack of the foam coming out at more than 530 mph reverberated in the field where the test was conducted.
This really doesn't make any sense to me. How the hell would that piece of foam get moving at 530 mph in about 50 feet (between the nose and the wing)?
The only thing slowing down the foam relative to the shuttle is air resistance. As the shuttle goes higher, the air resistance gets lower. Can someone prove me wrong here? I don't know the specifics of the altitude or speed of the shuttle at the time of the strike.. so this is all guesswork.. but damn, it just seems wrong.
Could this be a convenient way for NASA to place the blame without investigating further?
-molo
Using your sig line to advertise for friends is lame.
They didn't just pull that number out of thin air. They looked at the film, calculated the distance the foam traveled in one frame, and thus the speed it hit. True, there's some margin of error in that, but there's an awful lot of intelligent people behind that number.
Nothing better to do than correct spelling mistakes on the internet? Luuzer.
Sure it did, Ace. You shot the damn thing enough times at 500 mph. You kept getting small, inconclusive cracks, so you shot it over and over and over until you got what you wanted. How do we know the wing used for that test wasn't defective? Maybe the foam you used was a tiny bit more dense. Rip that same hole 3 times in a row, and I'm on board.
Found what you're looking for? More like looking for what you found.
You know what?
Disregarding the validity of this specific experiment or not, could it also be possible there was a pre-existing crack/flaw in the tile(s) that caused the foam to do more damage than it might have otherwise done? Or was that ruled out? I know that there's no likelihood of examining the actual wing after the fact, but I'm not certain of how closely the shuttles are inspected prior to launch.
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The San Fran Chronicle has a short MPEG available here.
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"Sen. George Allen, R-Va., said in a televised speech on Tuesday that the brother of Columbia astronaut David Brown disclosed receiving an e-mail from orbit that conveyed the crew's "concern" about the left wing, the Richmond (Va.) Times-Dispatch reported in Wednesday's paper. According to the report, the senator said Doug Brown, who lives in Virginia, told him his brother's e-mail said the crew had taken a photo of the left wing.
Story
Columbia was in the wrong sort of orbit to be able to rendevous with the ISS, nor was it capable of generating enough delta-v to enter a rendevous orbit.
This is one of the reasons the board recommended that all future shuttle flights (apart from the already scheduled Hubble Servicing Mission), fly to the ISS, or in Orbits that are capable of rendevousing with the ISS.
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Why would NASA be shooting the piece of foam at the wing of the shuttle at "about 850 km (530 miles) hour" (sic.)?! The shuttle is going slowly when just taking off in the relatively dense atmosphere of the surface of the earth. As it picks up speed in the thinner upper atmosphere it is also in an environment with less friction.
The initial report that I remembered hearing, within days of the catastrophe, was that the shuttle was already doing around 1900/mph, when the foam detached and hit the wing. It (the shuttle) was probably still greatly accelerating at that point, and devoid of thrust, an oddly shaped, and "relatively" light piece of foam would probably gain some relevant kinetic energy by the time it contacted the wing. I haven't heard any more recent information on the speed of the shuttle at the time of the contact.
Use your head, can't you, use your head,
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From my point of view, this is the most impressive part of the whole thing:
That's an awful lot of testing that's been done for a mere $4.2 million! Last winter I was involved with some testing that cost $500,000 and the result was a little 50-page report. Way to go, NASA! Hooray for SRI!
Try throwing a styrofoam cup out your window at 100mph and see how much delta-V there is by the time it passes your bumper. I bet it'll be at least 40mph delta... scale that up to shuttle proportions and speeds with a 1.5lb chunk of foam and yes, this experiment is very realistic.
MadCow.
I used to have a sig, but I set it free and it never came back.
You sir are doing the exact same thing people did when they first thought "bah, a peice of foam couldn't cause damage."
YES, the foam DID accelerate to that speed (in relationship to a fixed space craft) in such a small time. Your baseball comparison is weak, at best. This is more akin to throwing, oh, let me think, STYROFOAM out the side of the car. The foam has LESS mass but a decent amount of surfact area (btw, mass is a measure of inertia, A RESISTANCE TO CHANGE). Small mass + big surface area = large deceleration.
Now, in a fixed reference frame, the styrofoam is accelerating downward both due to gravity and air resistance (and YES, air resistance at that height IS SUBSTANTIAL) while the aircraft is accelerating UPWARD. This all adds up to around 530mph.
Good job, braniac.
I read the news story...including the part where they said, "we could do this again, and get a different result".
So, first, how about doing this at *least* three times?
THEN, take the average, and put the damn thing in front of a horizontally-mounted rocket engine, to simulate actual re-entry, and see if it happens...or if, as has happened in the past, the shockwave keeps the heat from penetrating.
Gee, if that happened, then they'd have to go back to looking for another cause...like (google for it) the diehard's analysis that it was stress corrosion cracking in the hydraulic lines that control the elevons. Loosing control of them would rip the wing *right* off.
But then, stress corrosion cracking shold have been caught...*if* they hadn't cut safety inspectors by 75%, and if the managers, in their own meetings, cared more for safety than for "being a team player, and meeting the schedule".
NASA's management strucure needs flattening, anyway - there's maybe 1 chief for 2 indians. Is that sane, to y'all?
mark
Until you can give me formulas and mathematical models, I think I'm going to have believe what the Rocket Scientists are telling me about their field. But, I defiantly see how you came to this conclusion, wheather is right or wromg.
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Possibly. Research has shown tiles have been weakened by the chemicals from the launch tower's paint leaching onto the tiles during rain. Who knows what effect this and the vibration of the launch itself had on the tiles.
AC comments get piped to
Besides, didn't they run a similar simulation something like a month ago? Is this just really old news of the same test, or a new test entirely?
Perhaps a more interesting article is the following from space.com.
Top Ten: Questions and Answers About the Columbia Board Report
The entire article is a good read, but I found this particularly interesting:
First, the external tank was designed with a layer of insulation foam that isn't supposed to shed during launch. It was designed to stick to the tank, so if it's not sticking then something isn't working the way it's supposed to be.
Second, the shuttle's heatshield of tiles, RCC panels and thermal blankets were not designed to be damaged in any way for any reason. That's why the orbiter isn't allowed to fly through rain, stay outside when it hails or risk having workers drop tools on it. The tiles are especially fragile.
But for some reason, when foam fell off at launch and damaged tiles, NASA managers didn't seem alarmed. When the shuttle came back and there wasn't significant damage, managers convinced themselves there was no safety of flight issue. After 112 flights in which foam shed 70 times and tiles came back damaged every time, shuttle officials got used to it.
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>wrapping the wing in titanium which will burn off
The hidden gotcha which you'd need to account for is that if you have bumps or roughness on the wing surface, you may create a little hypersonic shockwave which will create a localized hotspot downwind, potentially hot enough to burn through even the heat-resistant tiles.
A repair would have to be smooth enough to avoid creating more problems than it solved. Lots of computation and testing would be needed.
I still think your question is intereresting, I just don't think the armchair comparisons to a baseball dropped from a car are at all valid.
AccountKiller
Exactly, clearly this parent poster understands physics better than NASA. I'm sure the poster is in charge of a similair space agency that has sent many thousands of astronauts into space and that he himself helped designed their shuttle craft.
Or maybe he's just some self-important kid who took a year of physics in college, doesn't understand something and is therefore claiming that they are wrong.
Face it, every time an Astronaut dies, (s)he was murdered by bueracracy.
the preceding comment is my own and in no way reflects the opinion of the Joint Chiefs of Staff
The air density is not close to that of ground level when the shuttle is high enough for it to be doing >1000 mph. When that same styrofoam cup is tossed out of the window, it would decelerate much less than it would on the ground. I do agree that a baseball (and I'd say a styrofoam cup, not solid, extremely irregular, big cavity) was not a good direct object for my analogy.
I haven't posted in so long, my sig is out of date.
People flying in a spacecraft, the thermal system of which is the only thing that stands between them and forces strong enough to neatly distribute their bodies across 200 miles of forest, should not have to "hope it never happens again".
The current Thermal Protection System is a dangerous, fragile and unreliable hack that should be thrown away and replaced with a more sensible system using modern materials and technologies that are proven and ready to use now.
--riney
You couldn't, what with Hemos' head on it and all.
Hey, humor is sometimes necessary as catharsis. So leave the guy alone.
Chunks of foam are extremely unaerodynamic.
Not only was the shuttle accelerating - and accelerating HARD - the chunk of foam was decelerating rapidly while it "fell" (or rather, tumbled upwards, but slower than the shuttle).
They didn't pull the number out of their ass, basically. As I understand, they used the two frames of film closest to the impact, figured out the time between them and the distance the chunk moved relative to the shuttle in that time... and there's your impact velocity.
I live near Huntsville, Alabama - where our wonderful Pathfinder mock-shuttle sits by I-565. You can view the shuttle from a very close distance by visiting the Space and Rocket Center. The external fuel tank is covered with the same foam that was in service for the Columbia.
Many visitors to the center will stand underneath the tank (toward the rear of the assembly) and throw coins into the foam (sort of like a wishing well). You can see the foam and the thousands of dents from coins with the naked eye, including quite a few coins that have managed to stick.
Many people wonder why the foam replaced the bright white paint of the fuel tanks of the extremely early flights (STS-01 and STS-02). All that paint weighs in at about 240 kilograms. While it doesn't seem much, it costs an extraordinary amount to get enough thrust to lift one pound of material into space, let alone about 110 pounds.
The aforementioned link is a good paper (from NASA) that explains the "lessons learned" approach to space flight.
Ayup
It really pisses me off, everytime I read something like that.
You'd be amazed what can be repaired if the only alternative is dying.
Really, I don't see why this is so hard to understand. When you go 60 MPH on a jetski, your eyelids peel back. It isn't because you're accelerating, it's because your going really fast through the air.
When I saw the video of the impact simulation, I was amazed how a tiny (but fast) little David was able to take down Goliath. It's amazing something like this didn't happen sooner in the shuttle's 20 year lifetime.
What BS!!! Way to rationalize it...
/. after it happened).
"Well, yea, you know that foam we said couldn't have caused any problems? Well, it caused the shuttle to fall apart. BUT! We couldn't have fixed it anyway!"
There is always a solution. Apollo 13 was doomed, everyone knew that, but they got their shit together and got things taken care of. They could have potentially fixed this if they had tried. They didn't even try, so now they are making excuses.
I for one, would feel better about the state of affairs at NASA if the had at least tried to fix the problem, or payed attention to the existance of a potentially serious problem in the first place (we've all read the concerned engineer emails posted on
What happened to the NASA that wasn't afraid to take risks to make sure it's astronauts came home safely? Couldn't these foam tests been done while the shuttle was still in orbit to study the damage the impact (everyone knew occured) could have caused? And couldn't that data support a risky move (I won't even conjecture what move that might have been) to save the lives of these people?
Maybe it's time for NASA to get out of the space business and let private industry do a better job of it...
NASA told them there has been a foam impact on the wing once they found out about it (a day or two after the launch during routine review of the high-speed film of the launch).
They also told them there was nothing to worry about, and that all the engineer's on the ground had gone through the scenarios and didn't think it'd pose a problem. It wasn't some big secret or anything.
Tm
Support TBI Research: http://www.raisinhope.org
Columbia rescue would have been difficult but feasible: investigators
Posted: Sat, May 24 8:33 AM ET (1233 GMT)
Harold Gehman, chairman of the Columbia Accident Investigation Board (CAIB), confirmed Friday that it would have been possible to mount a rescue mission had the damage to Columbia's wing been known shortly after launch, although such a mission would have been very challenging. Florida Today first reported Wednesday that an internal NASA study, performed at the request of the CAIB, showed that it would have been possible to launch Atlantis -- which was being prepared for a March 1 launch -- on a rescue mission as early as February 9 or 10. Atlantis would have rendezvoused with Columbia, whose crew would have conserved supplies and power to stay alive. Atlantis's crew would have then carried out spacewalks to send supplies and extra spacesuits to Columbia, so that Columbia's crew could be transferred back to Atlantis for return to Earth. Gehman said that such a mission would have been extremely difficult and hazardous, particularly because of the danger of falling foam during launch damaging Atlantis as well. Gehman said it may have also been possible to repair the damage to Columbia by stuffing a bag of water in the hole in the wing, then covering it with teflon tape. Even though either option could have been too risky to carry out, their existence contradicts earlier claims by NASA officials that there was nothing they could have done to save the crew. Gehman said those rescue options make decision by NASA not to seek spy satellite images of the shuttle "even more ominous."
They know pretty well how fast it was going by looking at the time from the break to the hit on the video. They can then figure out the distance it traveled in that time and with basic math get a good idea of how fast it was going.
It was only a few frames and it's quite a distance from where it came off of to the wing.
There's very little speculation about how fast it was going.
Ben
Work Safe Porn
They may have obtained the 500MPH figure from the relatively simple method of estimating the relative distance and time of flight as seen in the videos we all saw on the news.
Please don't mod it up, and read this instead.
http://www.foxnews.com/story/0,2933,77832,00.html
"My point is that if the piece of foam broke off the the top of the shuttle when the craft was doing many hundreds of miles per hour (like when the ET separates - the last time the foam (covering the ET) is on the shuttle) the air is not dense enough to slow the piece of foam enough to possibly impact the shuttle at hundreds of miles per hour."
Well, the shuttle ends up going 17,500 miles per hour. I don't know what speed it was going at when the piece fell off, but it was a heck of a lot faster than a few hundred mile per hour. So your math is way off. Anything falling off the shuttle will find itself going at a substantially different speed than the shuttle very shortly, even in a very thin atmosphere.
back in 1993, british amateur inventor maurice ward created a plastic he called "starlite", which would withstand temperatures of up to 2700 celsius (that of a nuclear explosion). does anybody know what temperatures are reached during reentry, or for that matter, what happened to ward & starlite? i tried googling but didn't find anything interesting.
ed
Only one problem there, Sparky. Apollo 13 didn't suffer from a cracked heat shield. If te heat shirld from the command module had been broken they would have died. Period. And there was no way they could have ever fixed that. The crew of Apollo 13 also had the good furtune to have a fully functional L.E.M. docked and powered up. It was THAT and that alone that let them live. If the explosion had happened before the L.E.M. had docked they would be dead. Period.
Boobies never hurt anyone. - Sherry Glaser.
They figured that falling foam could not be so fast; it isn't in everyday situations.
But common sense only applies to common situtations. In exotic situtions you have to use math and computers. Your basic intuition simply does not work.
And the difference here is that the shuttle was going extremely fast. I don't know the exact speed, but much faster than 850 km/ hour.
The math of this is that air drag is proportional to the square of the speed. On top of this the foam is much lighter than the baseball. So if the shuttle was travelling in say 4000 km / hour (~Mach 4); what will be the speed of the foam by the time it hits the shuttle?
You have to do math and simulations for this one. NASA did, after the disaster, and you should not throw out the results (that the foam had slowed down to say 3150 km per hour) because of your everyday experience with speeds below 100 km/ hour.
Your post is illustrative of how easy these mistakes are to make. In rocket science, you have to think about and calculate everything; because your intution does not work.
Tor
Your analogy is horrible. Imagine insead a better analogy: A piece of flat styrofoam is duct-taped to the hood of your car. As you're moving down the highway at 60MPH (100KPH for the normal people) the air friction eventually creates enough force to break the bonds of the duct tape and the piece of foam is now free.
Since this is a large, flat piece of foam (lightweight and not aerodynamic) it's going to lose its speed very quickly. In the car's frame of reference, the foam is now moving towards the windshield at, say, 40MPH. That's gonna startle any driver no matter what.
And besides, don't you think that NASA of all people would have been able to figure out some math like that? It's what they do for a living for Christ's sake. It's not like they're pulling this number of of their collective ass.
Hello. Prehaps I'm crazy at this point, but did NASA and everyone in the world just forget physics?
We've got a 0.8 kg piece of foam, falling ALONG the space shuttle (not directly at it). Which, correct me if I'm wrong (and I hope I am), should start out moving at the same speed as the shuttle itself (relativity here). Now, I understand that yes, the shuttle is moving fast, so the air would decellerate the foam rather quickly (even though it is in the upper atmosphere with less air pressure and it would decellerate even slower than if it was going along the ground).
But ignoring all that, let's say that somehow this 0.8kb piece of foam is going at 850km/h relative to the shuttle (as hasn't already passed it by, at the time of reaching that relative velocity), it's hitting the shuttle on only a small angle, NOT directly at it. So only a fraction of the force would even hit the shuttle. There's no way that's enough force to penatrate the shuttles heat shielding, let alone even if it was made of wood.
Someone, please correct me here, there obviously must be some new law of physics I've missed. The NASA "We don't have a clue what happened and can't admit it!" law prehaps?.
These people are capable of launching a spacecraft from a planet whipping around the sun, through continuously changing gravitational fields, for hundreds of millions of miles, and put it down on a spot the width of your city park. They know physics. To put it bluntly, these people are badasses. The last thing they deserve right now is the intellectual equivalent of a 2 year old arguing over politics with Kofi Annan...
what compression factor does this foam have? The test foam was fired at 500 mph; surely an object moving at such a velocity would naturally be exposed to higher than normal atmospheric pressure. Therefore one would deduce that foam would compress to a more solid and denser state under these conditions. Of course it was able to cause damage to the wing structure. Makes you wonder why NASA didnt require a least one spacewalk to look at the wing before the shuttle was scheduled for reentry. when in doubt, check it out.
It's not like patching up a tire on the side of a road, you know. For one, you at least have unlimited oxygen here on Earth and if you screw up, you can always walk back.
Five years of experience, or One Fucked Up Powerpoint Slide?
Just like poor presentation of temperature data killed Challenger, poor presentation of the foam data killed Columbia.
Stupid goddamn PHBs and their fucking PowerPoint slides.
I don't understand this experiment. It's been years since I took physics, so soembody please explain.
I thought that a LARGE CHUNK of foam had fallen off the Columbia, and was accelerating by gravity. If you have a man wearing no shirt, and he lies on the bed of nails, then the nails don't puncture him because the pressure is distributed over the area.
In this test, they shot a 0.8 kilogram piece of foam at 530 miles per hour (or 850/km). That's like putting the shuttle wing on a single nail versus a series of nails distributed over an area.
I realize it's not quite the same, but what I'm driving at is the behavior of the surrounding material when it it simultaneously subjected to the identical force. Wouldn't you imagine that the material would buckle or dent, like plate techtonics in the plane of the wing, rather than create a hole?
Another loose analogy is as follows: Take a chain link fence, or chicken wire. I can take a piece of playdough the size of a marble, aim it through one of the spaces in the fence, and fire it into the spacing. The playdough passes through. Now take a big chunk of playdough, and flatten it out into a pancake with a one foot (0.3 meter) radius, and fire it in the same direction and speed as I had sent the marble sized piece of playdough. Can you imagine that you would get an identical result? No, because the test does not scale from the smaller version to the larger version. Maybe the fence falls over, even though the earlier test left the fence intact. Maybe no playdough gets through, because the playdough gets stuck through itself. Or maybe pieces of playdough end up on the wire, which did not occur in the first test.
If they are going to do a real test, why not create a piece of foam the same size as the original, set up the shuttle at the launch pad, and drop the foam on it? That would seem to be the most valid test. The current test seems too narrow in its assumptions, and too predicitable in its outcome.
Somebody please explain.
You ever kick a balloon? Better yet, how about a light rubber ball like they sell at K Mart?
It's nothing like a baseball or even soccer ball, where you can send the thing flying a couple hundred feet.
You kick it, the thing probably hits 50mph, and the slows down very quickly. The curve of the thing is very steep. You can probably only kick one 30 or 40 feet.
Think of the foam as that ball. It loses momentum VERY fast.
...and check out the wing for damage? Hello? What's so freakin' hard about that?? If the wing was damaged, then just stay up there a while and work out an alternative.
Nasa needs to get some balls and start using their brains.
The foam strike happened shortly after the point called "Max Q", where aerodynamic loads are highest. Before then, the shuttle's still moving relatively slowly. After then, the shuttle's in thinner air.
Aerodynamic pressure at Max Q is usually quoted as 580 pounds per square foot.
The piece of foam that hit Columbia is usually described as "suitcase sized" and estimated to have been 1-1/2 or 1-1/4 pounds.
One square foot is a really small suitcase, but the foam wouldn't always have been broadside-on to the relative wind. So 1 ft**2 is the right order of magnitude. The ballpark figure for acceleration is then a = F / m ~= 400 g's.
Rounding off, since this is just back-of-the-envelope, 13,000 ft per second per second. 60 milliseconds would suffice to reach the speed used in the test.
s == 1/2 * a * t ** 2. Accelerate at 400 g's for 60 milliseconds and you've gone 23 feet.
The speed they used in the test is the right order of magnitude.
As someone else pointed out, NASA also had film showing the strike and could do frame-by-frame measurements to estimate the actual speed of the chunk.
They could have used (basically an ICBM) a satellite launch rocket, put a supply shipment up there, and let them sit up there for a few weeks.
According to the legendary aeronautical designer, Burt Rutan, the shuttle is a very expensive and very dangerous vehicle. http://www.wired.com/wired/archive/11.07/space.htm l
It (the shuttle) was probably still greatly accelerating at that point, and devoid of thrust, an oddly shaped, and "relatively" light piece of foam would probably gain some relevant kinetic energy by the time it contacted the wing.
Actually, it would LOSE kinetic energy relative to the Shuttle. The foam slowed quickly, while the Shuttle still accelerated. Its kinda like hitting a hitting a rock that falls off the back of a truck on the high way. If you were to drop the rock on the wind shield at rest, it may not do any damage, but when it whacks it in motion, you get a nasty crack!
Clearly, you've got this all figured out. The actual people working with the shuttles, and the tanks, the people who have actually analyzed the telemetry data, and who have analyzed the film of the impact don't know jack shit.
Get your ass down there and straighten them out now! LIVES ARE AT STEAK!!!
Military pilots run into similar problems at much lower speeds. It is very easy to kill yourself and destroy the aircraft while flying at hypersonic speed. Just yaw the aircraft a bit and the airflow will rip it to shreds.
Mea navis aericumbens anguillis abundat
It seems that at least 20% of the posts here noted just how incredibly ridiculous it was that the foam in NASA's "experiment" was being fired at 500mph, when the real piece had been traveling at an almost relative speed to the shuttle.
Interesting that this desperate attempt to kill the story came about shortly after the email was uncovered in which a NASA tech at the time said the foam piece was of no consequence.
And what is NASA hiding?
I know this is going to sound ridiculous, but kids, the ship was shot down by a space-based EM weapon in order to make a point. --That point being, "Get your ass in gear, Bush. You and your piddly nation are nothing. Do as you are told or we will not spare you. Now get WWIII underway. Attack Iraq, you little shit." (Or something along those lines.)
Sounds nuts? Think I'm irritating now? Just wait until the day when you have to admit to yourself that I was right.
-FL
don't you mean LOSER?!?!?!? oh wait, um... nevermind.
full text
Yes, but home much mass are you willing to add for the repair kit and EVA suits (if the suits aren't mission essential)? How much volume will it take up?
You're certainly not going to fly with a complete redundant set of unique tiles and panels.
I'm not disagreeing with your premise that it could be done, just wanted to point out that it's not quite as easy as keeping a can of Flat Fix in the trunk of your car.
I would imagine someone calling themselves "SlayerofGods" would see most everything defiantly.
If they could get another shuttle up to rescue the crew, it could just as easily bring up the proper equipment to repair the shuttle.
Do the repairs and fly both shuttles home.
In order to develop scramjets, NASA needs to ressurect the X-15 program. Hypersonic flight . With newer materials and newer rockets, they could go higher and faster than ever before. The X-15 reached 62.5 miles and the pilots even got their Astronaut wings. If that 62.5 mi altitude sounds familiar, it should. That's what you need to win the X-prize. It did close to 200 missions in 9 years and nowhere near the cost of the shuttle program. The X-15 would make a perfect platform to test designs. As a matter of fact it flew one mission with a mock scramjet aboard.
brrrrrrrrrppp 'Ey Homer...Why don't girls like me?
i am amazed at the willingness of anybody to put in the amount of effort to write up this kind of crap. like maybe darth vader would say - "impressive, most impressive".
if it was done on company time, it's time to short that company's stock.
1. The foam was going that fast. The *real* scientists/engineers have both the aerodynamic calculations and estimations from the video that show this. /. forgets this.
2. They couldn't have fixed it on orbit (no tools, materials), they couldn't have 'flown to the station, (wrong orbit, no mating adapter)' they couldn't have sent a soyuz (no mating adapter), and they likely could not have gotten a shuttle up in time (literally no time). Do some reading.
3. They didn't know how serious the problem was. The population of know-it-all monday morning quarterbacks on
4. If NASA freaked out everytime there was a problem of that magnitude, as they understood AT THE TIME, nothing would ever get done. I'm not saying they should take risks, or even that they could have gotten to the point where they were sloppy. The bottom line is that space travel is risky, and those people who work on it take it seriously and to the best they can do. It irks me when people who know so little say 'they should have done this or that.' That *is* the reason there is the accident review board. They have the expertise. Let them do their job, and stop thinking you know more than you do.
Research ain't cheap. Ask any scientist.
Perhaps part of the reason NASA tried that experiment, despite the invalidity of it as you pointed out, is because the government and the public demand an answer for the trajedy. This wasn't just any accidental death, this was the destruction of a shuttle and its astronauts (which the American population has placed an unusual amount of emotional value on).
However, no other particularly sound theories have really be publicized. Nevertheless, NASA must make an answer and that answer must satisfy politicians and their budget committees. A piece of foam fired at the wing at 850km/hour is probably very convincing (and emotionally satisfying) to most people who do not understand the science of space travel.
Join Tor today!
I keep hearing talking heads on the media saying that even if they had discovered the damage right away, they couldn't have saved the astronauts, and frankly, I do not believe that.
I'm sure they couldn't have saved them if they'd followed all of their precious beauracratic processes and procedures - but then, they couldn't have saved Apollo 13 that way either. I have confidence that the shuttle astronauts could have and would have been saved through feverish application of a couple of humanities best traits: ingenuity and perseverance.
cricky... come on people, THINK.
The shuttle was going very fast (way faster than 850 km/h, more like 1000's of km/h) and accelerating. The foam was fairly light and due to its shape has very high drag.
So the foam comes off, hits 1000's of km/h wind resistance, plus the shuttle keeps going faster due to its engines being on and all... you're telling me that the foam couldn't have slowed down a measly 850 km/h???
COME ON! Damn hippy morons.
I was actually starting to doubt the 500mph impact speed due to all the naysayers on here.
Then I started using my brain.
Drag = 1/2 * C * rho * A * v^2
C = drag coefficient, we'll guess 0.4 (look it up)
rho = air density, could not find exact value, so I'll guess less than half sea level (0.5 kg/m^3)
A = area, we'll guess 0.5 meters (again, a guess)
v = velocity of shuttle when foam detatched, I don't know, so I'll use the stated test velocity, which is actually too slow, but what the heck = 236 m/s
Plug into formula: drag force = about 2800 N
using F= m*a, and remembering that the foam had a mass of less than a kilo (0.8), this means that the foam was subjected to an acceleration of almost 3500 m/s^2, or over 350 times gravity.
Even if some of the estimates of density, drag coefficient, or area are off, that v^2 term crushes them.
Conclusion: The foam slowed down really fast once it came off the tank.
the whole world read this story YESTERDAY and it's only now that Michael and Ben are finding out about it? And a freaking BBC link to boot! Hey, did y'all hear that the second Mars rover launched YESTERDAY?!?
maybe... Foam Test Shows NASA Could Be Culprit
parent is trolling.
I'm getting a little sick of hearing about this. Yes, I know it is tragic that several astronauts died. Yes, I also know that the world (myself included) wants to know what happened to that shuttle, and how it can be prevented. However, in bringing us every excrutiatingly minute detail about this accident, the media has officially not only killed the story, but done irreparable damage to our space program by throwing accusing fingers at anyone or anything that gives the slightest impression at having been even a remote cause of the accident. Cnn.com has been running stories saying that the foam was the cause for over a month now, the current hot topic is some itra-NASA e-mail that pointed out the potential danger. How long until the "shock" of that is out?
Formula for drag force: D=1/2*C*p*A*v^2. C is coeff. of drag of foam, p is air density, A is foam cross section, v is velocity of foam. Over the short distance in which the event occurred we can treat p as constant.
Formula for acceleration of foam: a=-D/m-g-S, S is shuttle acceleration, m is mass of foam.
Substituting eq1 into eq2, a=-1/2*C*p*A*v^2/m-g-s.
Rewrite in differential form: v'(t)=-1/2*C*p*A*v(t)^2/m-g-s.
Solve the differential equation for v(t): v(t) = tan(1/2*(-t*(m*(g+S)*C*p*A)^(1/2)+arctan(1/2*v0*C* p*A*2^(1/2)/(m*(g+S)*C*p*A)^(1/2))*m*2^(1/2))*2^(1 /2)/m)/C/p/A*2^(1/2)*(m*(g+S)*C*p*A)^(1/
2).
Integrate to find x(t): x(t) = (-m*ln(1+tan(1/2*(-t*(m*(g+S)*C*p*A)^(1/2)+arctan( 1/2*v0*C*p*A*2^(1/2)/(m*(g+S)*C*p*A)^(1/2))*m*2^(1 /2))*2^(1/2)/m)^2)+x0*C*p*A)/C/p/A
I don't know about you, but that doesn't exactly seem "basic" to me. The only reason I was able to come up with it is I have a program (Maple) that can integrate and solve differential equations for me. It's a fairly simple matter of plugging the in the right values for m, g, S, C, p, A, v0, and x0, and we'll settle this right now. If anyone knows what those numbers are I invite you to share them.
So I'm an expert on the subject. Also I have a Texan uncle who lives in San Antonio where they do the testing and I sometimes visit him so that makes me even more qualified. Anyway, I knew it was the foam from the beginning. I don't know why they need to spend all that money figuring it out. My uncle knew as well. He says they should use something stronger than foam.
And besides, don't you think that NASA of all people would have been able to figure out some math like that? It's what they do for a living for Christ's sake. It's not like they're pulling this number of of their collective ass. As long as they get their English Metric conversions right. NASA's not infallible (look at the collection of Mars failures), but I would trust their numbers over my own.
The shuttle disaster was a tragic loss. The loss of the environment would make it much less so.
http://story.news.yahoo.com/news?tmpl=story&cid=53 3&ncid=533&e=3&u=/ap/20030708/ap_on_sc/shuttle_ear lier_breach
Gasses have breached the wing on a previous Atlantis flight. And they didn't even know about it until a postflight inspection, AND, it sounds like the damage almost went unnoticed, and the Atlantis would have launched with the damage from a previous flight, and no replacement of the faulty seal.
This damage was caused by the combination of a faulty seal, and falling ice.
The Columbia is being blamed on just the falling foam. But wouldn't you say that the heat shield was a faulty design?
Did the Soviet shuttle use tiles?
The X-33?
I recall during Columbia's first flight - the tile design was questioned in the press. The aluminum structure underneath, of course, is flexible, and it's covering, the tiles, is not. A few tiles popped off on that first flight, and subsequent flights - and it was mentioned that the wrong tiles falling off would have dire consequences.
Sad, that nobody sees this as an unacceptably risky design.
These are my friends, See how they glisten. See this one shine, how he smiles in the light.
Get a sheet of paper, a basic physics book with a section on air resistance and think it through. The key acceleration in the space shuttle's frame of reference is the acceleration of the foam by the wind. Or, if you prefer the earth as a reference, the deceleration of the foam by air resistance. Christ, reading through threads like this make me want to go to the window and yell, "I'm mad as hell at all of the scientific illiteracy out there and I'm not going to take it anymore."
OK, I've become a bit annoyed by all of the people who are spouting off about how 500mi/h is way off for the impact velocity. I'm going to dust off my highschool math and physics and attempt to figure this out.
7 as centtimeline.html
/. after all.
According to:
http://spaceflightnow.com/shuttle/sts107/fdf/10
The shuttle velocity at T+59sec was 1643mi/h. Since the impact occured at T+83sec, we can assume that the shuttle was going faster than this. I'm going to be very conservative and assume 1800mi/h.
Shuttle velocity: 1800 mi/h (2640 ft/s or 804 m/s)
Now, we need to figure out air resistance. Since I have no idea about any of the foam's characteristics, I'm going to base this on a human body. According to:
http://hypertextbook.com/facts/JianHuang.shtml
Human terminal velocity: ~56 m/s (200 km/h)
More importantly, air resistance is proportional to velocity squared.
This means that a human going at 804m/s (speed of the shuttle) would have ~44 times the air resistance as someone going at terminal velocity.
I did this as a simple proportion:
(56 m/s)^2 * x = (804 m/s)^2
x = (804 m/s)^2/(56 m/s)^2 = 206.128
I believe this means that the air resistance would then be generating the equivalent acceleration of 206.128 times the force of gravity on said piece of foam. That works out to 2022.116 m/s^2 (9.81*206.128).
So, how long would it take a piece of foam under those conditions to accelerate to 500mi/h?
500 mi/h = 223.5 m/s
2022.116 m/s^2 * x sec = 223.5 m/s
x = (223.5 m/s) / (2022.116 m/s^2) = 0.111 sec
How far would it take the foam to accelerate to that distance?
distance = acceleration * time^2
distance = 2022.116 m/s^2 * (0.111s)^2 = 24.70m
Given that the length of the external fuel tank is only 47m, this sounds within tolerances of my thumbnail calculation.
The major thing to remember is that they aren't trying to say that the space shuttle accelerated 500m/h between the time that the foam broke off and that it impacted. They are saying that the force of air resistance slowed it down that much by the time it impacted.
Feel free to point out all of the obvious math errors. This is
Would have fixed it in one minute with help of swiss army knife and some glue.
Could the fly-by-wire system have been fragged by the intense heat? Could be an alternate theory...
It looked like they shot the foam out of a shotgun- it was moving so fast that you couldn't even see it.
Just a *BANG* then theres a big hole in the wing.
This was NOT the same kind of impact caused by the "casually falling" piece of foam as seen in the video of the actual Columbia launch...
I browse at +5 Flamebait- moderation for all or moderation for none.
To prevent the problem from happening in the future, NASA, Boeing and Lockheed-Martin need to do the following:
1. Develop a new foam insulation that exhibits less tendency to shed from the External Tank during the launch phase. They may have to go back to the CFC-based insulation material, probably with a special EPA waiver.
2. Redesign the wing leading edges using stronger materials and structures behind the insulating tiles. Fortunately, with 2002 materials technology that could work without adding undue weight to the wing.
3. Replace the current insulating tiles with ones that are made of materials that are less susceptible to foreign object damage (FOD). During the late 1980's, Lockheed (before it merged with Martin Marietta) seriously studied new insulation tiles using metal-based materials; maybe it's time to replace all the tiles with this new material, which (using our current knowledge of aerospace materials) could actually lighten the weight of the shuttle.
4. Make sure that NASA has ALL ground tracking cameras operating during every Shuttle launch. NASA had a devil of a time identifying the problem of the wing leading edge damage because some of their tracking cameras were turned off as a money-saving measure.
I didn't think that it would take a rocket scientist to show this but I guess I was wrong.
The breech on Atlantis was attributed to something other than a foam impact though.
The story can be found here. About 2/3 of the way down is where it discusses the cause of the Atlantis incident.
True, there's some margin of error in that, but there's an awful lot of intelligent people behind that number.
..."
I was thinking the same thing. Of course, there were also a lot of intelligent people behind:
"Oh and one other thing. It's not even worth mentioning. During takeoff, a piece of foam
The system of 7 equations you mention would more than likely be highly chaotic, meaning the results would be meaningless unless the initial conditions were known to extremely high accuracy. Of course this depends on the Lyapunov exponent of the specific system. I think we're wandering off into irrelevant territory here.
I think what is ticking me off is hearing people say "High school physics disproves this," wildly assuming that high school physics is not oversimplified and actually describes all possible scenarios. I wish these people would wake up and realize that "high school physics" is to physics as integer arithmetic is to mathematics...
I found on this site a mention of 1650 C for reentry temperatures, which seems low enough to make the material feasable.
r m.net/~dmg/mysteries/mystery1.html
I did my own google search on ward and starlite, and found this:
http://web.archive.org/web/20010407012348/www.cha
The article mentions that NASA was investigating it, but the inventor wouldn't allow them to pursue it when they refused to sign an NDA.
I'm guessing the actual temperature on the material would differ slightly based on friction (or its coefficient of friction? I'm not a physicist), so its possible that the plastic still wasn't feasable for some reason. Then again, I'm told most of the heat is from ram pressure, so friction may not make a lot of difference.
Another explanation could be that the starlite plastic doesn't handle the extreme cold of space.
Or, NASA refused to sign the NDA because they thought he was a crackpot. Their view is somewhat supported by the site's claim that Maurcie Ward is no longer interested in his revoluntionary material, having given it up for harness horse-racing.
-Zipwow
I don't know which is more depressing, that 2/3 didn't care enough to vote, or that 1/2 of those that did are crazy.
Hum, there seems to be a lot of confusion around air drag. Let's clarify a few things.
A good approximation for air drag is:
F = C*S*D*V^2 (give and take some normalizing constant to get the right unit)
Where C is a shape factor of the object (e.g., aerodynamic baseball - small C, broken foam - big C).
S is the surface area of the object
D is the density of the gas or liquid, in this case the athmosphere at the altitude of the accident
V is the speed of the object, relative to the air. For the falling foam, this is initially the speed of the shuttle.
Of course, the acceleration A is given by
A=F/M = C*S*D*V^2 / M
Thus, when I wrote 'massive' I really meant dense. What is interesting is the relationship between the surface area and the mass; the ratio S/M. This is no doubt greater for foam than for a baseball. And in a additon to this the shape factor is greater as well.
Tor
At least, I didn't see anyone point this out...
The math of this is that air drag is proportional to the square of the speed....blah blah blah. Lots of people trying to calculate this...
In two words:
What air? Way up there, there's little or no air.
Read up on what happens when you drop a feather and a hammer in a vacuum. They hit the ground at the same time. No wind resistance. It might as we have been a 1.5 lb hammer.
I had a sucky sig.
I'm pretty sure the acceleration is not linear. I think the coeficient of drag increases quadratically with higher speeds. I don't think you accounted for the low density of the foam either. Less dense objects will be effected more by drag (more volume/S.A., less momentum).
"I told you a million times not to exaggerate!"
Where did you go to school? I'll be sure not to send my kids there.
95% 18yro. H.S.P. is their entire universe of knowledge and experience...
If they did what the account seems to indicate, fired a chunk of foam at a stationary wing, then the impact would be much greater than if the wing were also moving at 500+mph. It is rather like the difference between chucking a beer bottle at a mailbox alongside the road as you pass by vs chucking it at one mounted on the bed of your truck.
No, it was losing kinetic energy with respect to the earth (at least until it had slowed down to terminal velocity) but it was gaining kinetic energy with respect to the shuttle. From the reference frame of the shuttle the foam was accelerating towards it. It's just like a relativity problem except a lot slower :)
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"The result was a large hole that probably could not be repaired in orbit even if it was known about."
Geez, I always thought you could fix anything with enough duct-tape.
Who Knew!?
-Goran
Carpe Scrotum - The only way to deal with your competition.
I hear your having a problem with your TPS reports...
Yeah, didn't you get that memo?
Arent those damn fluorescents blinking ?!
Or if that isn't an exact enough correlation for you, from Webster.com:
Where did you go to school? I'll be sure not to send my kids there.
Yeah, i know, the truth hurts. I at least would like to think my kids can handle it though.
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And now those involved in medical missions to third world countries are finding it more difficult to refrigerate medicines - especially bad since DDT can't be used to eliminate the insect carriers of diseases like river blindness.
In the meantime, cows all over the planet are depleting the ozone layer with unregulated flatulance.....
--
As a matter of fact, I am a lawyer. But I play an actor on TV.
It strikes me that every shuttle should carry an escape pod in it's cargo bay. Maybe buy a soyuz cheap from the ruskies. Then the next time the shuttle craps out they can punch out in orbit rather than us pretending that it's all ok till they burn up in the atmosphere.
Just a suggestion...
I am not a number! I am a man! And don't you
I think you mean Lose, not Loose.
l e=article&sid=1
Check here http://www.stickimup.com/modules.php?name=News&fi
for an explanation.
I think that this is one of the better /. stories I have seen in a while because the comments are pretty well informed and involved a good degree of empirical evidence. Regardless of whether the foam did it or not, I think the point is that the shuttle itself is a dinosaur. We need a newer/safer/cheaper/faster method of getting into space. A few months ago someone wrote a comment that there are 5 shuttle orbiters, and 2 have crashed... that means NASA has lost 40% of its shuttle fleet. Sure the shuttles go on multiple dangerous missions etc... but 40% failure rate during a vehicles usable lifetime is an indication to me that NASA is very bad at what they do. I don't give a damn about the 60's and 70's, I am a child of the 80's... NASA has done nothing for me except TANG. Between the hubble mirror being faulty, the space shuttles going down, and the fact that NASA clearly has a policy that wants to keep the average joe from getting into space, I'm pissed. New management is necessary for me to beleive in NASA again. Every American should have a chance to view the earth from outer space in 100 years, thats the future I want, not scientists mucking around with earthworms... I want parties in space.
"Smokey, this isn't Nam, there are rules." -Walter
Looks like the doomed Columbia flight wasn't the first time hot gases intruded into a shuttle wing:
CNN Link
Dave Haas
Chief Operating Officer
PopCap Games
>>And besides, don't you think that NASA of all people would have been able to figure out some math like that? It's what they do for a living for Christ's sake. It's not like they're pulling this number of of their collective ass.
Are you sure about that?
Huh?
I seem to recall that on the first shuttle flight, when missing tiles were a *huge* concern, that the astronauts had some sort of chemical foam, or gel that they could use. It would burn off like the Apollo heat shields.
"I'm not impatient. I just hate waiting." - My Dad
*Maybe* the shuttle was travelling at the speed of light. :)
Definitely a good estimation. My problem has never been with the actual speed that the foam came off, however, and is something people seem to be ignoring. The foam did not hit the shuttle "head-on" so to speak. It fell alongside it and collided, meaning ALOT of the energy in your calculation never got transferred against the shuttle. And following another posters educated point, even if it did collide with that impact, it would have made a warped dent not just a "hole" as everyone is claiming.
It just doesn't add up for me, I'm not claiming any conspiracy, but I believe the shuttle tore up for different reasons. NASA probably doesn't know what that is either, and this is their best guess.
However, what I don't appreciate is NASA basically firing a big gun to grab media attention and then saying "there's your answer". I just wanted to hear them admit they didn't know what it is either. Give the public some degree of respect.
I agree. Some nigger was prolly supose to repair that ship, but was to busy packng his old ladies fudge. dirty bastards.
In any case this is the first time anybody has mentioned inclination instead of altitude. Does anybody know if, assumming the shuttle had unlimited fuel, it would spend more fuel speeding up (and raising it's orbit) or changing the inclination to reach the space station?
FYI: The orbit of the ISS is inclined at 51.6 degrees. The inclination is in large part determined by the latitude of the launch site. (Source: Ed Lu's Space Blog, recently mentioned on Slashdot.)
You guys are missing the main point here:
;)
There was foam coming off the Shuttle (for whichever reasons). Part of it had been _known_ to impact the orbiter and tanks.
The main thing to note is that this represented _unspecified behaviour_. With a system like the shuttle, any unspecified behaviour is a flight risk; it's a flight risk even if the unspecified behaviour is minor and observed to be benign simply because you are seeing symptoms of something you didn't plan for. That the symptoms weren't so bad in previous samples does in no way mean that you can just disregard what you are seeing, because the root cause might just be something that might cause a complete loss under different circumstances.
Here's a CS parallel:
It's just the same with bugs: any behaviour that is not in the spec is cause for concern; even if the bug has only benign consequences, you cannot just punt it right away - you have to determine what exactly is the cause, and only if you have absolute knowledge about the worst possible consequences you can decide to not fix it. I've seen crashes on shutdown in a context where it was likely that they were caused by some erroneous macro; closer investigation revealed a data-corrupting bug in the product. Lesson ends
the x-15 never reached its design goals because a hypersonic shockwave burned a hole through the ventral fin on flight #199 and nearly destroyed the aircraft.
the x-15 had to use an ablative coating to survive the heat because material sciences could not provide sufficient heat resistance
note that one had a fuel expl0sion and one became a smoking hole somewhere out west
oh yeah, and it never made it into orbit
geez, how wonderfully superior to the shuttle...
So Webster.com says mass is a measure of inertia, does it? Oh boy! It must be right!
Not according to Special Relativity.
CAn'T CompreHend SARcaSm?
The US has had an astronaught die in space. One of the maneuvering jets in an X-15 got stuck open. I remember seeing cockpit footage of it once when I was a kid.
What an awful way to die.
Just a quick question on their experiment that produced the big gapping whole in the test wing that was supposed to reflect what could have happened on the shuttle. They shot the foam at the wing going 530 mph.
Was the foam that fell off the rocket really going 530 mph compared to the shuttle when it hit. Or was it just going 530 mph compared to the Earth.
"The term mass was introduced by Newton in Principia, 1687."
Okay, let's take a look at Principia. Oh look! He was talking about Inertial mass, which is exactly what the rest of us are talking about!
Oh, wait a second, i missed a little bit, the page you showed us is titled "Mass In Special Relativity."
That's great news! I hadn't heard that they'd put new Space Shuttles in service that traveled a significant fraction of c! When did that heppen?
Oh wait, it didn't.
I doubt that there's a single physics professor on the planet that would claim that special relativity needs to be applied to a Space Shuttle and a one pound chunk of foam traveling only 1000 or 2000 mph over the space of a few seconds, especially given what we're trying to calculate. The only conceivable case in which relativity might be usefully applied involving the space shuttle is if you were trying to calculate the fraction of a thousandth (or millionth?) of a second that is "lost" after a week or so of orbiting the earth. Guess what, that's not what we're trying to do.
And not only is that the only source on the web that i can find that claims "mass is not a measure of inertia," it itself specifies, "From the point of view of relativity[...]" which as previously shown, we're not using in this discussion and have no reason to use.
And if you think the best way for your kids to be taught in school is to skip clasical physics and go straight to special relativity, your kids are going to be in a world of pain, and probably not very well educated to boot.
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It seems that at least 30% of the posts here noted just how incredibly ridiculous it was that the foam in NASA's "experiment" was being fired at 500mph, when the real piece had been traveling at an almost relative speed to the shuttle. (That is, when it parted from the Shuttle body, it stopped accelerating, and so the impact speed was that of the Shuttle's rate of acceleration over a period of about half a second. After doing all the math, I came up with an approximate speed between 3 and 14 MPH, depending on how long the foam was in free fall between separating from the Shuttle to bouncing off the wing. Luckily, Slashdotters are nothing if not good at their highschool physics and hyper-linking skills.)
What I find interesting is that this desperate attempt to kill the story came about shortly after the email was uncovered in which a NASA tech at the time said the foam piece was of no consequence.
And what is NASA hiding? (Well, actually, they're more or less in the dark, with the exception of perhaps a few insiders who suspect). But don't kid yourselves. There's definitely pressure on America's own space agency to kill this once and for good.
Why?
I know this is going to sound ridiculous, (hell, counting the negative mods I got for this post the first time around, I know some of you dislike the tone of it so much that some want it to vanish from their warm and illusory little realities but good!), --Kids, I have it on good authority that the shuttle was shot down by a space-based EM weapon in order to make a point. --That point being, "Get your ass in gear, Bush. You and your piddly nation are nothing. Do as you are told or we will not spare you. Now get WWIII underway. We don't care how stupid the lies you have to tell are. Attack Iraq, you little shit, or else." (Or something along those lines.)
Sound nuts? Just wait. You'll change your minds soon enough. (They'll see. They'll ALL see! Bwahahahaha. etc.)
So relegate me into Troll Dust again, kids. I can always re-post. (Again!) --I'll generally have more Karma than you have mod points, and when I want something said, you will damned well know it. Don't like it? Then go stuff some more gum in your ears. This predictable little reality is ending all around us. Try to take it with a little spine, for goodness sake!
-FL
Leave it to NASA and the government to research the hell out of what is a painfully obvious cause to the accident.
Rumor has it that NASA is changing its acronym to "Needs Another Seven Astronauts"...
Good security is based upon reality and common sense. Common sense is a function of having common knowledge.
The original poster claimed that mass was a measure of intertia. Special Relativity refutes this. I brought this to your attention. You were wrong. You obviously agree with this or you would not have posted such a long-winded fact-less rant. This is pedantic perhaps, but this is Slashdot afterall. I never was making reference to mass and intertia with repect to the space shuttle. I was just making a point. You did not and can not refute this fact. So, please stop embarassing yourself further. You and your AC friend whom has professed his love for you should get a room.
Don't forget the that large, non-aerodynamically shaped chunk of foam was also being hit with 1900 mph winds. It's not just a matter of the shuttle still accelerating.
It's much easier AND MORE FUN to mod you down.
Period. Nothing beats moddin' down your fuckin' worthless and paranoid ass.
Fuckin' wanker.
Yeah,but by the why NASA did real tests, fired with a real cannon, and made a real HOLE in the leading edge RCC. And if they cant repair it in orbit well why not to use a paradrop to rescue astros . . .